BEEHIVE CE MVS Guida utente
77167 04/2004
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®
A Weiler Company
WEILER AND COMPANY, INC. WEILER BEEHIVE CANADA, LTD WEILER BEEHIVE EUROPE LIMITED
Corporate Headquarters St. Marys, Ontario, Canada Yate, Bristol, England
Whitewater, Wisconsin U.S.A. TEL 519-349-2620 ●800-558-8507 TEL +44 (0) 1454 320900
TEL 262-473-5254 ●800-558-9507 FAX 519-349-2631 FAX +44 (0) 1454 326262
FAX 262-473-5867
9100 SOUTH 500 WEST ●P.O. BOX 5002 ●SANDY, UTAH 84091-5002 U.S.A. 801-561-4211 ●800-621-8438 ●FAX 801-562-5857
PROVIDING SOLUTIONS FOR FOOD PROCESSING www.weilerinc.com
ii
TABLE OF CONTENTS
PAGE
Table of Contents ii
List of Figures v
CAUTION/WARNING 1
I. INTRODUCTION 2
General 2
Separator 2
Foreseeable misuse 2
Limits 3
Principles of operation 3
II. GENERAL SAFETY INFORMATION 4
Safety Procedures 4
III. CORRESPONDENCE AND SHIPPING 7
IV. PRE-INSTALLATION INSPECTION 7
V. INSTALLATION 8
General 8
Installation 8
Motor Rotation 11
VI. ELECTRICAL CONTROLS 12
General 12
Relay Panel 12
Control Panel 13
iii
VII. CLEANING 14
General 14
Sodium Hydroxide (NaOH) Cleaner 14
Cleaning the Chamber 17
Cleaning and Sanitizing 17
VIII. ASSEMBLY 18
General 18
Auger/Chamber Clearance Adjustment 18
Separator Assembly 21
IX. SEPARATOR OPERATIONS 23
General 23
Control Panel 23
Separator Operation 24
Ring Valve Adjustment 26
Calculating Yield 28
Separator Head Cooling 28
X. DISASSEMBLY 29
XI. MAINTENANCE 31
General 31
Separator Lubrication 31
Separator Maintenance 32
Timing of Feed-screws 33
Auger Head Bearing 35
Bearing Cartridge 36
Auger Wear 38
Chamber Wear 39
Ring Valve Wear 40
Electrical Control 41
XII. TROUBLESHOOTING 42
Overload Procedure 42
Separator Troubleshooting 43
Electrical Control Troubleshooting 44
iv
XIII. PART ORDERING 45
Separator Information 45
Parts Lists (Electrical Kits) 46
Parts Lists (Auger, Chamber, and Ring Valve) 49
Parts Lists (Accessories) 50
XIV. WARRANTY 51
Material and Workmanship Warranty 51
Conditional Warranty 51
XV. APPENDIX 52
Installation Drawing #9188D REV 03
Assembly Drawing #9189D REV 04
Boom Assembly RH (Optional) #9259D REV 01
Boom Assembly LH (Optional) #9260D REV 02
Head Assembly #8540D REV 05
Electrical Schematic #8518C REV 06
Control Panel Assembly #8918D REV 01
Relay Panel Assembly #8924D REV 04
Control Installation #8639A REV 01
MANUFACTURER’S DATA
SEW Eurodrive MOTOR #09 793 67 US 02/01
Parts List (DV160M4) #08 635 587 US 08/02
Parts List (DV200L4) #08 640 587 US 08/02
Connection Diagram #USCS 01/00
SEW Eurodrive GEAR REDUCER #01 805 52 US 12/02
Parts List (R97) #01 254 496 US 06/01
Parts List (R107) #01 255 496 US 06/01
SEW Eurodrive VARIGEAR #12 783 00A US 06/99
Parts List (VU41) #12 256 292 US 09/02
Parts List (VU41 Pulleys) #11 256 292 US 06/01
v
LIST OF FIGURES
FIGURE DESCRIPTION PAGE
2.1 Safety Labels 6
5.1 Mounting Pad Adjustment 9
5.2 Control Panel Installation 9
5.3 Relay Panel Installation 10
5.4 Motor Rotation 11
7.1 Mixing Sodium Hydroxide (NaOH) Cleaner 16
8.1 Assembly Separator Head 19
9.1 Control Panel 23
9.2 Ring Valve Adjustment 27
9.3 Calculating Yield 28
11.1 Timing of Feed-screws 34
11.2 Auger Head Bearing 35
11.3 Auger Wear 38
11.4 Chamber Wear 39
11.5 Ring Valve Wear 40
1
CAUTION!!!
READ ALL DIRECTIONS IN THIS MANUAL
1. Read and follow all directions contained in this manual. Failure to do so may result
in personal injury and/or Separator damage.
2. All electrical equipment may be hazardous if not properly operated. READ ALL
SAFETY INSTRUCTIONS AND FOLLOW RECOMMENDED PROCEDURES AT
ALL TIMES TO AVOID PERSONAL INJURY.
WARNING!!! Follow These Safety Rules
DO NOT operate this Separator until all safety rules (local and national) have been met.
Electrical and mechanical controls must be selected, located, and installed in
compliance with all local and national electrical and safety codes.
DO NOT operate unless Separator guards and safety devices are in place and working.
DO NOT reach into a running Separator.
DO NOT reach into a stopped Separator unless the power is disconnected and LOCKED
OUT.
DO NOT work above or stand beside the Separator inlet.
DO NOT operate the Separator in a careless manner.
DO NOT overload the Separator.
2
I. INTRODUCTION
GENERAL
This instruction manual is designed to provide the information required to operate, clean
and maintain this Separator.
All personnel involved in the operation, cleaning or maintenance of the equipment should
read this instruction manual.
SEPARATOR
This Separator is an all stainless steel, mechanically regulated, self-feeding processor
used to process poultry, red meat, seafood and certain types of fruits and vegetables. This
Separator is a twin-motor design with separate control of the Feed-screws and Separator
Head for maximum product control.
This Separator Head has been specifically designed for maximum product quality and
production for a specific processing requirement. Please contact Beehive Inc. if there are
any changes to the product requirements.
FORESEEABLE MISUSE
Purposes for which Separator was not intended.
Prohibited application.
Purposes for other materials not intended (foreign objects).
Dimensional variation of material to be processed.
Input of large, hard, frozen material or ice.
Operator carelessness.
Operator taking “line of least resistance” in carrying out a task.
Operator handling parts without regard for personal safety.
Reaching into Hopper without stopping Separator.
Adjusting Ring Valve without stopping Separator.
Operation without covers and guards in place.
Operation without upper Hopper extension in place.
Use of Separator cabinet as a step.
Installation, assembly, disassembly, cleaning and maintenance without making sure all
electrical power to the Separator has been shutoff, disconnected and LOCKED OUT.
3
LIMITS
This Separator is designed for its intended use. Trained operators and skilled maintenance
personnel are required for safe operation. Proper use and adherence to specified
application will result in safe, efficient processing.
PRINCIPLES OF OPERATION
Pre-sized product is conveyed by the Feed-screws into the Pump Housing where it is
forced into the Adapter Bracket. The product is picked up in the Adapter Bracket by the
Auger and accumulated against the Ring Valve. Internal pressure increases with the
accumulation of material, which causes the "softer" portion of the product to pass through
the perforations in the Chamber. The "harder" material passes on through the ports in the
end of the Auger and is discharged through the Ring Valve. Repositioning the Ring Valve
varies yields.
4
II. GENERAL SAFETY INFORMATION
All operating and maintenance personnel should be familiar with all aspects of the
operation and care of the Separator. The following Safety Summary should be used as a
guide for the safe operation and maintenance of the Separator. Additional safety warnings
and cautionary statements are given on the equipment throughout this manual.
WARNING - Severe physical injury can result from poor safety practices.
Establish good safety practices when handling the parts and when
working around the Separator. Never operate the Separator
without all drive covers and safety devices installed correctly.
SAFETY PROCEDURES
Rotating Parts Safety - Keep hands away from all rotating parts when the Separator is
in operation. When it is necessary to adjust any part, be certain
all rotation has stopped and all electrical power is turned off,
disconnected and LOCKED OUT.
Maintenance Safety - Turn off, disconnect and LOCK OUT power before attempting
any maintenance procedure or removing covers and access
panels. After completing any maintenance procedure, be
certain parts are properly tightened and all safety panels and
covers have been replaced.
Hopper Safety - DO NOT reach into the Hopper during operation or at any time
while electrical power is connected. If a foreign object falls into
the Hopper or Feed-screw, DO NOT try to remove the object
without first disconnecting the electrical power. If the Feed-
screws becomes locked or stopped, DO NOT try to free the
Feed-screws without first disconnecting the electrical power.
Clothing Safety - Loose clothing, such as lab coats and packing aprons, can
get caught in rotating parts resulting in possible injury. Keep
loose clothing clear of all rotating parts.
5
Sodium Hydroxide
(NaOH) Cleaner Safety - Sodium hydroxide (NaOH) cleaner, used for cleaning the
perforated area of the Chamber, is an alkali blend. Improper
handling of the cleaner can cause severe burns to the skin
and eyes. Refer to Section VII. CLEANING for instructions
regarding the safe use and handling of sodium Hydroxide
(NaOH) cleaner.
WARNING - Lethal voltages are present within the relay panel when power is
applied.
Electrical Safety - Keep the area under cabinet dry. Keep the cabinet access
panels in place during cleaning, rinsing, and sanitizing to keep
moisture away from the electric drive motor. Disconnect and
LOCK OUT power during any maintenance, assembly,
disassembly, cleaning or inspection. Make sure all electrical
plugs are in good working order and dry before using.
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