Beijing Arctic Star Technology BSM360 Manuale utente

BSM360 Ultrasonic Flaw Detector

Operation Instructions

Beijing Arctic Star Technology NDT Co., Ltd.

Ultrasonic Flaw Detector BSM360 86+010—51658378

Content

Chaper I Overview........................................................................................................................................................6

1.1 How to Use the Operation Instructions..............................................................................................................6

1.1.1 Layout of Pages and Conventions of Expressions..........................................................................................6

1.2 Standard Configurations and Options................................................................................................................7

1.2.1 Standard Configuration...................................................................................................................................7

1.2.2 Options............................................................................................................................................................7

Chaper II Technical Parameters and Performance Features of the Instrument.............................................................8

2.1 Measuring Range and Measuring Error.............................................................................................................8

2.2 Operation Environment.....................................................................................................................................8

2.3 Power supply.....................................................................................................................................................8

2.4 Overall Dimension and Weight..........................................................................................................................8

2.5 Performance Features........................................................................................................................................8

2.6 Technical Parameters.........................................................................................................................................9

2.7 Model differences………………………………………………………………………………………… 11

Chaper I Operation...…………………………………………………………………………………………………...12

3.1 Overview of the Instrument ..........................................................................................................................12

3.1.1 Designation of the Instrument’s Components...............................................................................................12

3.1.2 Functional Keyboard....................................................................................................................................12

3.1.3 Using of Power Supply.................................................................................................................................13

3.1.4 Working with Battery....................................................................................................................................13

3.1.5 Connecting the Probe....................................................................................................................................14

3.2 Operation.........................................................................................................................................................14

3.2.1 Basic steps....................................................................................................................................................14

3.2.2 Starting the Instrument..................................................................................................................................15

3.2.3 Description about Screen Display.................................................................................................................15

3.2.3.1 Three Display Modes of BSM360 Screen.................................................................................................15

3.2.3.2 Function Displaying Items.........................................................................................................................17

3.2.3.3 Description about Symbols Displayed on Screen......................................................................................17

3.2.3.4 Display of echo times................................................................................................................................17

3.2.3.5 Description about other symbol.................................................................................................................18

3.2.4 Overview of All Functions.........................................................................................................................18

3.2.5 Basic Operation Way....................................................................................................................................20

3.2.5.1 Selection of Functions...............................................................................................................................20

3.2.5.2 Multipurpose Function Items.....................................................................................................................20

3.2.5.3 Rough and Fine Adjustment of Functions.................................................................................................21

3.2.5.4 Example of Function Operation.................................................................................................................21

Chaper IV Description of all functions and Basic Operation way.................................................................................22

4.1 Adjustment of BASE Group............................................................................................................................22

Ultrasonic Flaw Detector BSM360 86+010—51658378

4.1.1 Detection Range (RANGE)..........................................................................................................................22

4.1.2 Material velocity (MTLVEL).......................................................................................................................22

4.1.3 Display starting point (D-DELA Y)...............................................................................................................23

4.1.4 Probe delay (P-DELAY)...............................................................................................................................23

4.2 Adjustment of P/R Group................................................................................................................................24

4.2.1 Probe type (PROBE TYPE)..........................................................................................................................24

4.2.2 REJECT........................................................................................................................................................24

4.3 Adjustment of GATE Group............................................................................................................................25

4.3.1 GA TE LOGIC/ ALARM...............................................................................................................................25

4.3.2 Starting point of the gates (aSTART/bSTART)…………………………………………………………….26

4.3.3 Width of the gates (aWIDTH/bWIDTH).....................................................................................................26

4.3.4 Response and measurement threshold (aTHRESH/bTHRESH)...................................................................27

4.4 Adjustment of settings.....................................................................................................................................27

4.4.1 Setting NO...................................................................................................................................................27

4.4.2 Recall............................................................................................................................................................28

4.4.3 Save.............................................................................................................................................................28

4.4.4 Delete............................................................................................................................................................29

4.5 Adjustment of ANG Group.............................................................................................................................29

4.5.1 Probe Angle (ANGLE)/Probe K V alue (K-V ALUE)....................................................................................29

4.5.2 Thickness of workpiece (T-V ALUE)...........................................................................................................30

4.5.3 Probe’s Front Edge (X-V ALUE)/Coordinate mode (X-COORD)...............................................................30

4.5.4 Probe position/Part diameter.........................................................................................................................31

4.6 Adjustment of GainGroup...............................................................................................................................32

4.6.1 REF GAIN....................................................................................................................................................32

4.6.2 ADD REF.....................................................................................................................................................32

4.6.3 Gain Scan......................................................................................................................................................32

4.6.4 Auto Gain......................................................................................................................................................33

4.7 Adjustment of DAC1 Group............................................................................................................................33

4.7.1 DAC display control (DAC)/DAC Revise (REVISE)..................................................................................33

4.7.2 DAC Plotting Point (RECORD) /DAC Revise Position (REVISE POS).....................................................34

4.7.3 Starting of the A gate (a START) / Width of the A gate (a WIDTH)……………………………………….34

4.7.4 Show Marks/DAC curve mode.....................................................................................................................35

4.8 Adjustment of DAC2 Group............................................................................................................................35

4.8.1 DAC evaluating line (DAC-EL)/ DAC-REF...............................................................................................36

4.8.2 DAC quantifying line (DAC-SL)…………………………………………………………………………..36

4.8.3 DAC reject-judging line (DAC-RL).............................................................................................................36

4.8.4 DAC correction (CORRECT).......................................................................................................................37

4.9 Adjustment of A VG1 Group………………………………………………………………………………….37

4.9.1 A VG mode/Chock vel...................................................................................................................................37

4.9.2 Probe name...................................................................................................................................................38

Ultrasonic Flaw Detector BSM360 86+010—51658378

4.9.3 Frequency/crystal diametre...........................................................................................................................38

4.9.4 REF type/REF size.......................................................................................................................................38

4.10 Adjustment of A VG2group............................................................................................................................39

4.10.1 Gate A start/A VG curve..............................................................................................................................39

4.10.2 Record ref...................................................................................................................................................40

4.10.3 Transfers/attenuation correct.......................................................................................................................40

4.11 Adjustment of B / V group.............................................................................................................................40

4.11.1 B san/A scan................................................................................................................................................41

4.11.2 scan direction/scan mode............................................................................................................................41

4.11.3 Recall frame/Recall speed...........................................................................................................................41

4.11.4 Video / DynamicRecall...............................................................................................................................42

4.12 Adjustment of screen savers group................................................................................................................42

4.12.1 Screen saver mode / Preview......................................................................................................................42

4.12.2 DERECTION/SCR DELAY.......................................................................................................................43

4.12.3 screen save text...........................................................................................................................................43

4.12.4 ABOUT/COLOR SET................................................................................................................................44

4.13 Adjustment of MEM Group..........................................................................................................................44

4.13.1 Function group MEM (DA TA NO.)...........................................................................................................45

4.13.2 Recalling a stored data set (RECALL)......................................................................................................45

4.13.3 Storing a data set (SA VE)..........................................................................................................................45

4.13.4 Deleting a data set (DELETE)...................................................................................................................46

4.14 Adjustment of CFG roup...........................................................................................................................46

4.14.1 Measuring way (DETECT) /RS232 SET...................................................................................................47

4.14.2 Coordinate grid (GRID)/ELD backlight (BRIGHTNESS)........................................................................47

4.14.3 Echo display mode (FILL)/Sound of the Buzzer (BUZZER)....................................................................48

4.14.4 Selecting the language (LANGUAGE)/Selecting the units (UNIT)..........................................................48

4.15 Adjustment of advanced group.....................................................................................................................49

4.15.1 Setup Date (DA TE)/Setup Time (TIME)...................................................................................................49

4.15.2 Starting of the A gate (a START) / Width of the A gate (a WIDTH).........................................................50

4.15.3 Calibration of straight probe (CSBT)........................................................................................................50

4.15.4 Calibrating of Angle Beam Probe(CABT).................................................................................................51

4.16 Adjustment of special functions.................................................................................................................52

4.16.1 Gain step.....................................................................................................................................................52

4.16.2 Gain value...................................................................................................................................................52

4.16.3 Full screen...................................................................................................................................................52

4.16.4 Freeze..........................................................................................................................................................53

4.16.5 Memorize peak value..................................................................................................................................53

4.16.6 Extend key..................................................................................................................................................53

4.16.7 Test data display..........................................................................................................................................54

4.16.8 shortcut key.................................................................................................................................................54

Ultrasonic Flaw Detector BSM360 86+010—51658378

4.16.9 Locking menus............................................................................................................................................54

4.16.10 Locking data group...................................................................................................................................54

4.16.11 Locking setting.........................................................................................................................................55

4.16.12 Resetting the Ex-factory Setting...............................................................................................................55

4.16.13 Instrument program upgrade.....................................................................................................................56

Chapter V Calibrating the Instrument and Measuring................................................................................................57

5.1 Calibrating of Single Probe.............................................................................................................................57

5.1.1 Calibrating with Known MTLVEL...............................................................................................................57

5.1.2 Calibrating with Unknown MTL VEL...........................................................................................................57

5.2 Calibrating of Double Probe............................................................................................................................59

5.3 Calibrating of Angle Beam Probe....................................................................................................................60

5.4 Application of DAC Curve..............................................................................................................................61

5.5 Contents of Measurement................................................................................................................................62

Chapter VI Communication for the Instrument.............................................................................................................64

6.1 Data Communication......................................................................................................................................64

6.1.1 Connecting PC..............................................................................................................................................64

Chapter VII Maintenance and Repairing.......................................................................................................................65

7.1 Requirement on Environment..........................................................................................................................65

7.2 Charging the Battery........................................................................................................................................65

7.3 Replacing the Battery......................................................................................................................................65

7.4 Tips on Safety..................................................................................................................................................66

Appendix.......................................................................................................................................................................67

Appendix I Notice to User………………………………………………………………………………………..67

Appendix II Terms……………………..…………………………………………………………………………68

Appendix III List of Operations …………………………………………………………………………………70

Ultrasonic Flaw Detector BSM360 86+010—51658378

Chapter I. Overview

This is a portable industrial non-destructive flaw detector, which can rapidly, easily and accurately inspect,

locate, evaluate and diagnose various defects (crack, inclusion and pinhole, etc.) in a workpiece without destruction.

It can be used both in a lab and field. The instrument can be widely used in any fields that need defect inspection and

quality controlling e.g. manufacturing industry, iron & steel metallurgical industry, metalworking, chemical industry,

etc., also be broadly used in the active safety inspection and service-life evaluation in such fields as aerospace,

railway transportation and boiler pressure vessels, etc. It is an essential instrument for non-destructive inspection

industry.

When the ultrasonic wave propagates in a job, one can detect the defect in it by the influence on the propagation

of ultrasonic wave based on the acoustic characteristic demonstrated by the defect in the material. Based on this

principle, by using ultrasonic wave one can measure such defects as crack, pinhole and inclusion in such media as

metal, non metal and composite, etc.

Fig. 1.1 Basic working principle for ultrasonic detection

1.1 How to Use the Operation Instructions

It is necessary to read chapter 1, 2, 3 and 4 of the Instructions before operating instrument for the 1st time. The

descriptions in the chapters are necessary preparation for operating the instrument, which will describe all keys and

displays on screen, and explain the operation principle.

By following the directions, you can avoid error or failure due to operation mistake and can have a clear concept

about all functions of the instrument.

1.1.1 Layout of Pages and Conventions of Expressions

In order that you can use the Instructions easily, all operation steps and matters needing attention are arranged in

a consistent way. This is helpful for getting each independent information. The structure of Contents for the

Instructions is as deep as up to the 4th level, and the items after the 4th level will be indicated in bold titles.

Signs for Notes and Remarks

Ultrasonic Flaw Detector BSM360 86+010—51658378

Note: the sign of “Note” indicates the features and special aspect that may influence the accuracy of result

during operation.

Remarks: explanation, may include reference to other chapters or special introduction on a certain function.

List of item

The list of item is expressed in the following way

Item A

Item B

…

Operation procedure

The expressing way for operation procedure is as that shown in the following example

l By <Page up> key switch the function page.

l By <F1> key you select BASE functional group, and by <Menu> key, you select the functional menu for

RANGE, and then adjust parameters for RANGE by key + or －.

l You can shift the Rough and Fine adjusting mode by Enter key .

1.2 Standard Configurations and Options

1.2.1 Standard Configuration

Table 1.1 List of standard configurations

Designation Quantity

Main unit 1

4A/9V power adaptor 1

probe connecting cable 2

Carrying case 1

Instruction manual 1

Straight probe 20mm 2.5MHz (One)

Angle probe 10×10 K2 2.5MHz (One)

1.2.2 Options

Table 1.2 List of options

Designation Quantity

Serial cable 1 (9 pin)

Communication software for PC 1 set

Ultrasonic Flaw Detector BSM360 86+010—51658378

Chapter II Technical Parameters and

Performance Features of the Instrument

2.1 Measuring Range and Measuring Error

Range of scanning: 0 mm ~10000 mm

Resolution for scanning: 0.1mm (2.5mm ~100mm)

1mm (100 mm ~5000mm)

Range of gain: 0dB ~110 dB

D-Delay: -20µs～+3400µs

P-Delay: 0µs～99.99µs

Sound speed : 1000 m/s～15000m/s

2.2 Operation Environment

Temperature: -10℃~40℃

Humidity: 20%～90%RH

Free of strong magnetic field and corrosion.

2.3 Power supply

Li battery 7.4V 4800mAh

2.4 Overall Dimension and Weight

Overall dimension: 240mm×180 mm×50 mm

Weight: 1.8kg

2.5 Performance Features

l Automated calibration of transducer Zero Offset and/or Velocity ；

l Automated gain、Peak Hold and Peak Memory；

l Automated display precise flaw location(Depth d、level p、distance s、amplitude、sz dB、ф)；

l Automated switch three staff gauge ((Depth d、level p、distance s)；

Ultrasonic Flaw Detector BSM360 86+010—51658378

l Ten independence setup, any criterion can be input freely, we can work in the scene without test block；

l Big memory of 300 A graph and 30000 thickness value.

l Gate and DAC alarm；Acoustic-Optical alarm;

l RS232 port，communication with pc is easy；

l The embeded software can be online updated；

l Li battery, continue working time up to 7 hours;

l Other assistant function;

l Display freeze;

l Automated echo degree;

l Angles and K-value;

l Lock and unlock function of system parameters;

l Dormancy and screen savers;

l Electronic clock calendar ;

l Two gates setting and alarm indication;

l High-speed capture and very low noise;

l DAC、AVG、B Scan (no in BSM360B) ; Solid metal housing (IP65);

l Automated make video of test process and play; (no in BSM360B)

l Provides high contrast viewing of the waveform from bright, direct sunlight to completae darkness and easy to

read from all angles;

l Powerful pc software and reports can be export to excel;

2.6 Technical Parameters

Designation Technical Data

Range of scanning (mm)

Range of scanning (mm)：0～10000

Steps: 2.5,5,10,20, 30,40,50,60,70,80,90, 100,150,200, 250, 300, 350, 400,

450,500,600,700,800,900,1000,2000,3000,4000,5000,6000,7000,8000,10000

Adjusting step: 0.1mm（2.5 mm～99.9mm），1mm（100mm～10000mm）

D-delay ( s)

D-delay ( s)：-20～+3400

Steps: -20,-10,0.0, 10, 20, 50,100,150,200,250,300,350,400,450,500, 600,

700,800,900,1000,1500,2000,2500,3000,3400.

Adjusting steps: 0.1（-20 s～999.9 s），1（1000 s～3400 s）

P-delay ( s) P-delay：0.0～99.99

Adjusting steps: 0.01

MTLVEL（m/s）

MTLVEL：1000～15000

7 fixed levels: 2260,2730,3080,3230,4700,5920,6300，12000

Adjusting steps: 1

Ultrasonic Flaw Detector BSM360 86+010—51658378

Working mode Single probe (receiving and sending), double probe (one for receiving and

another for sending), transmission (transmission probe)

Frequency Range (MHz) 0.5–15

Gain adjustment (dB) 0～110

Adjusting step: 0.0，0.2，0.5，1，2，6，12

Reject 0%～80% of screen height, step: 1%

V ertical linear error V ertical linear error is not more than 3%

Horizontal linear error Not more than 0.2% in the scanning range

Sensitivity Leavings ≥62 dB

Dynamic range ≥34dB

Alarm Three modes, i.e. forbidden wave, loss wave and auto

Monitoring door

2, expressed by bold transverse line, whose start, width and height are

adjustable.

Adjusting range of start (mm): horizontal pixel 0~208, the displayed value is

relative with the scanning range.

Step: value in mm corresponding to a pixel (relative with the scanning range)

Adjusting range of width (mm): horizontal pixel 4～212, the displayed value is

relative with the scanning range.

Step: value in mm corresponding to a pixel (relative with the scanning range)

Adjusting range of height: 2%~90% of vertical graduation

Step graduation: 1%

Display

Display: high-brightness graphic lattice

A-Scan display area

Full screen or local

A-Scan display freezing and de-freezing A-Scan filling

Data save 300 A-Scan images (including setting of instrument)

30000 values of thickness (300 sets)

Standard communication

interface with PC RS232

Measuring unit mm/inch

Battery Li battery 7.4V 4800mAh

Power adaptor Input 100V～240V/50Hz～60Hz

Output 9VDC/1.5A

Working temperature -10℃～40℃

Working humidity 20%～90%

Port type BNC

Indice

Manuali Sensore di sicurezza popolari di altre marche

THORLABS

THORLABS PDA10JT Manuale utente

Waeco

Waeco UV-DETECT Manuale utente

Intermatic

Intermatic IOS-DSIMF Manuale utente

urmet domus

urmet domus 1083 Manuale utente

Siemens

Siemens AZL66 Series Manuale utente

BTI

BTI Profiline Multi Finder Manuale utente

Challenger

Challenger SL01 Manuale utente

DMP Electronics

DMP Electronics 1122INT Manuale utente

Rielta

Rielta Ladoga MK-RK Manuale utente

Mirion Technologies

Mirion Technologies ACCURAD PRD Manuale utente

Bosch

Bosch DS835 Manuale utente

DBI SALA

DBI SALA EZ Stop Manuale dell'operatore

Lamptime

Lamptime ST05C Manuale utente

Ubiquiti

Ubiquiti MFI-MSC Manuale utente

Subsite

Subsite 910R Istruzioni per l'installazione

Satel

Satel OPAL Pro Manuale utente

Aleph

Aleph XC-1XTEU Manuale utente

Pima

Pima LARIS QUAD Manuale utente