Belson MOBILE-II Manuale utente

111 North River Road

North Aurora, IL 60542

Phone: (800) 323-5664

Fax: (630) 897-0573

[email protected]

Model MOBILE-II Instruction Sheet

Mobile LP Gas Fired PORTA-GRILL

ASSEMBLY, OPERATING & MAINTENANCE INSTRUCTIONS

THIS UNIT HAS BEEN CERTIFIED BY ITS/WARNOCK HERSEY

TO MEET ANSI Z83.11, CGA 1.8-1994, AGA REQUIREMENT 13-90

AND CAN/CGA-1.6-M88

FOR OUTDOOR USE ONLY

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TABLE OF CONTENTS

PAGE

ISAFETY 1

IIGETTINGSTARTED 2

III SAFETY PRACTICES TO AVOID PERSONAL INJURY 3

IV PROPANE TANK STORAGE, HANDLING AND FILLING 4

V CONNECTING AND DISCONNECTING YOUR TANK 5

VI LEAK CHECK 6

VII LIGHTING INSTRUCTIONS 7

VIII IGNITOR AND BURNER ADJUSTMENTS 8, 9

IX CARE AND MAINTENANCE 10, 11

X ASSEMBLY INSTRUCTIONS (SECTION C) GRILL INSTALLATION 12

XI ASSEMBLY (SECTION C) 13

XII ASSEMBLY INSTRUCTIONS (SECTION A) TRAILER ASSEMBLY 14

XIII ASSEMBLY DIAGRAM (SECTION A) 15

XIV TRAILER LIGHT KIT 16

XV ASSEMBLY INSTRUCTIONS (PG-200 BREAD BOX HOOD) 17

XVIPARTLIST 18,19

XVII TROUBLE SHOOTING 20

XVIIIWARRANTY 21

XIX ROLL & LOAD CABINET ASSEMBLEY 22,23

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I SAFETY

Dear Customer:

PLEASE read this manual carefully and follow the recommendations

enclosed. This will help assure you of the most enjoyable and trouble-free

operation of your new PORTA-GRILL. Keep this manual for future reference.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, immediately call your gas supplier.

FOR YOUR SAFETY

Do NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

Do NOT store any flammable materials in any cabinets beneath the grill burner box or in the

vicinity of your grill.

WARNING!

Improper assembly, adjustment, alteration, service or maintenance can cause property

damage, injury, or death. It is your responsibility to assemble, install, leak check, operate

and care for your PORTA-GRILL. Read this manual thoroughly before assembling or using

this equipment.

This manual is based on information available when the manual was printed. Continued

improvements in design could cause changes in the grill that may or may not be included

herein. Please call customer service 1-800-323-5664 If you have any questions concerning

assembly, installation or operation of your grill.

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

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II GETTING STARTED

PICKING A LOCATION:

Your PORTA-GRILLis manufactured for use outdoors only! Any grill, charcoal or gas, produces carbon

monoxide while in operation and this gas should not be allowed to accumulate in a confined area. Never

operate the grill inside your home, garage, recreational vehicle or any enclosed area. The installation must

conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1,

National Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2 as

applicable.

When locating your grill, choose a safe outdoor location away from flammable or combustible surfaces. Locate

your grill a minimum of 30 inches from any combustible surface above, behind or to the sides. Never operate

your grill on a combustible surface. The PORTA-GRILLis intended for mobile, non-permanent installation

only.

CAUTION: Never operate your grill under overhangs or awnings. When possible, adjust your grill’s

position to reduce the likelihood of wind blowing directly onto it.

As your grill uses gas, it requires air to burn with it. Do not locate your grill in such a manner or otherwise

obstruct the flow of combustion and ventilation air around the grill.

WARNING: For your safety, do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this unit or any other appliance. Failure to follow this warning could

lead to a fire, explosion and bodily harm.

It is important for the proper operation of the grill that it be located on a level surface and out of traffic paths.

Children should not be left alone or unattended in an area where the grill is being used. Never allow them to

sit, stand or play on or around the grill at any time.

The grill surfaces become very hot during use. Use hot pads or oven mitts to protect hands and arms. For

personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while

cooking. Some synthetic fabrics are highly flammable and should not be worn while cooking.

PORTA GRILLunit is permissible for indoor storage, only if the L.P. gas cylinder is totally

removed from the unit. (See Section V "CONNECTING & DISCONNECTING YOUR TANK" at Pg. 5, and

Section VI "LEAK CHECK" at Pg. 6).

When the unit is not in use, the supply L.P. gas cylinder valve must be turned off and all control valves on the

instrument panel must be turned to the 'OFF' position.

The regulator and hose assembly equipped with the unit must be used at all times. Replace-

ment of such assembly must be supplied by BELSON OUTDOORS, INC.

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III SAFETY PRACTICES TO AVOID PERSONAL INJURY

-Don'ts-

DON’T move your grill while it is in operation or still hot.

DON'T use an open flame when testing for gas leaks.

DON'T use charcoal briquettes, wood chips or any flammable material on top or in place of lava rock.

DON'T store any flammable materials beneath the firebox or in the vicinity of your grill.

DON'T use the grill for cooking excessively fatty meats or products which promote flare-ups.

DON'T use natural gas in a unit designated for liquid propane.

DON'T operate this unit in a building, garage, or any other enclosed area.

DON'T operate your grill under overhangs or awnings.

DON'T obstruct the flow of combustion and ventilation air into or out of this unit.

DON'T use in high wind conditions; high winds may adversely affect burner performances.

DON'T use vertical tanks.

-Do's-

DO store your grill indoors or covered, be sure to close the tank valve, disconnect the hose from the tank,

remove the tank from the grill and store the L.P. tank outdoors.

DO use a leak proof approved sealing compound on all joints when connecting or replacing any gas fittings.

DO fully open the grill hood before lighting your grill.

DO remove the control knobs and store them indoors for child safety.

DO obtain safety instructions from your local gas supplier, and post in a prominent location near the area of

operation.These instructions are to be followed in the event of a gas leak.

DO operate your unit outdoors.

DO operate this unit in a well-ventilated area.

DO position your portable grill away from direct wind.

DO inspect flexible gas hose prior to each use. If it is evident that there is excessive abrasion or wear, or the

hose is cut, it must be replaced prior to the unit being put into operation.

DO use only 40# horizontal propane cylinders (12” diameter, 29” length) supplied with unit. Any other cylinder

used must be of identical type and must be constructed and marked in accordance with the

specifications for LP gas cylinders of the US. Department of Transportation (DOT).

DO properly store propane cylinders outdoors in a well ventilated area out of reach of children. Disconnected

cylinders must have threaded valve plugs tightly installed and must not be stored in a building, garage,

or any other enclosed area. Propane gas is highly flammable!

DO lock both casters when operating the grill unit.

DO handle, use, store and transport LP gas cylinders in accordance with NFPA 58.

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IV PROPANE TANK STORAGE, HANDLING AND FILLING

Propane gas should be handled and stored with care. We suggest asking your propane gas dealer,

when having your tank filled, for a short course in handling, care, and storage of propane gas

tanks.Most dealers will be glad to instruct you on how to store and handle your tank.

WHERE TO STORE

The best place to store a liquid propane tank is in a shady or protected spot outdoors, behind your

home or garage, but where it is out of the reach of children.

Don't store the tanks - whether full or empty- inside your home or inside the living area of a

recreational vehicle. Liquid propane tanks shouldn’t be stored inside a building, your garage,

basement or workshop and any other enclosed area.

HANDLING AND FILLING

All new tanks are filled with air, not LP gas. Air must be purged before the tank is filled. The LP gas

cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders

of the US. Department of Transportation.

Transport tanks in a horizontal position in a secure manner with valves tightly closed. Do not

transport tank in the passenger compartment of a car or truck. Stabilize and secure the cylinder in

the trunk. Also do not expose the tank to any source of excessive heat.

The LP fuel tank should be filled by weight (tank and fuel together not to exceed 70 lbs) to an

80% maximum capacity and never more! You are trying to burn the vapor part of the fuel, not the

liquid itself. Never allow your tank to be over-filled.

Be sure your LP gas dealer checks the tank with a soapy solution for leaks after filling.

A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. Never use

a cylinder with a damaged valve and never paint an LP cylinder a dark color for this may cause the

cylinder to overheat.

CAUTION: Propane is highly flammable! Handle, use, store and transport LP gas cylinders in

accordance with NFPA 58. Obtain instructions from your local gas supplier.

Use only 40# horizontal Propane cylinder (12" diameter and 29" length), which is supplied

with the unit.

V CONNECTING AND DISCONNECTING YOUR TANK

CONNECTING TANK

Mount the L.P. tank to the support bracket with (4) 3/8”-16 x 3/4” hex head bolts. The Belson fuel

tank will only draw vapor fumes while lying in the horizontal position as shown on the drawing.

Never attempt to use the Belson LP fuel tank in the vertical position or outside of its support

hoops.

Connect regulator to tank. Be sure arrow on regulator is in direction of gas flow. Connect one end of

flexible gas hose to regulator and the swivel end to the manifold assembly. Carefully tighten all

fittings.

The regulator supplied with your liquid propane gas grill is set for 11” wc and is for use with propane

gas only. This regulator and the factory supplied hose assembly must be used when operating your

grill. If replacement of the hose and / or regulator becomes necessary, factory specified parts are

required.

IMPORTANT! Red arrow at top front of the tank and tank valve handle must point up!

If frosting occurs on the regulator, the LP tank is not properly mounted or the tank is over filled.

(See Section IV "PROPANE TANK HANDLING AND FILLING" Pg. 4)

DISCONNECTING TANK

Slowly close the liquid propane tank valve and allow burners to burn all gas from the

manifold system. Turn burner control knobs to 'OFF' position. Make sure no open

flames are present, and allow unit to cool. Disconnect the regulator and insert the

safety plug into the tank. Follow all warnings pertaining to storage of propane tanks.

(See Section IV "PROPANE TANK STORAGE, HANDLING AND FILLING" Pg. 4)

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VI LEAK CHECK

BEFORE LIGHTING YOUR GRILL: Turn your L.P. gas supply on and test all fittings for leaks,

before attempting to light grill, be certain all control valves are in the 'OFF' position. Slowly turn the

gas supply on (leaving control valves in the 'OFF' position) and check all connections with a solution

of 50% liquid soap, 50% water. Solution can be sprayed on with a spray bottle or painted on all

connections with a brush. Soap bubbles will appear where a leak is present. If a leak is present,

immediately turn off gas supply, tighten fittings and try again.

Check for leaks at least each time you refill the tank and each time you relocate your grill to a new

location.

WARNING: Do not smoke while leak testing. Never leak test with an open flame.

Do not use the PORTA-GRILLuntil all connections have been checked and do not leak.

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VII LIGHTING INSTRUCTIONS

IMPORTANT: Before each use of your grill, inspect the gas hose prior to turning the gas 'ON' If

there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Contact

Customer Service 1-800-323-5664 for replacement parts. Do not use the unit if the

odor of gas is present. Keep your face and body as far away from the grill as

possible when lighting.

STEP 1: Open the hood. Do not stand with your head over the grill when lighting burners.

STEP 2: Check all burner control knobs and main gas supply valves are at 'OFF' position.

STEP 3: Slowly open the fuel tank to full, by turning to the left (counter-clockwise).

STEP 4: Open one burner valve at a time to 'HI' by pushing-in and then turning the control knob to

the left (counter-clockwise) about 90 degrees until the 'HI' marking is pointing upwards.

STEP 5:Wait 3 to 5 seconds for gas to fully reach for ignition.

STEP 6: Depress (push) red ignitor button. You’ll hear a snapping sound. At the same time a spark

will be provided at the front of the burner. It may be necessary to press the button 3 to 6

times until the burner is lit.

STEP 7: Repeat STEP 4 through STEP 6 for each burner. After the burners are lit, if one burner

goes out, the burner will cross-light automatically.

IF THE BURNER FAILS TO LIGHT

Immediately turn control knobs to 'OFF' to prevent gas buildup. Wait 5 minutes before trying to re-

light by ignitor. If the burner will not light after several attempts (See Section XVII

"TROUBLE SHOOTING" on Pg. 20).

TIP: Operate all burners on high for 5 minutes with hood open or until the lava rock

becomes hot. Once the lava rock become hot, then turn the burners down to a lower

setting and allow the radiant heat of the rock to provide the heat for cooking.

SHUTTING DOWN UNIT

Close the liquid propane tank valve and allow burners to burn all gas from the manifold system. Turn

burner control knobs to 'OFF' position. Make sure no open flames are present, allow unit to cool.

Disconnect the regulator and insert the safety plug back to the tank. Follow all warnings pertaining

to storage of propane tanks. (See Section IV "PROPANE TANK STORAGE, HANDLING AND

FILLING" Pg. 4).

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VIII IGNITOR AND BURNER ADJUSTMENTS

IGNITOR/ELECTRODE ADJUSTMENT

The electrode inside the fire box is fixed and checked at the factory for optimum spark. The tip is 1/8” from

the inside surface of the burner tube. In the event that the ceramic insulator should crack and need

replacement, it is easily removed by loosening the mounting screw.

If burner will not light, slide the lava rock at the control panel end to one side and visually inspect the spark

produced when the red ignitor button is depressed. Adjust the probe as necessary for best spark. Distance

between probe end and the burner should be set at 1/8”.

CAUTION: Both LP tank and control knobs must be at 'OFF' position when testing and

adjusting the electrode spark.

VALVE CONNECTION

At the end of each valve there is a tiny gas opening known as an orifice. Gas exits the orifice and enters an

air mixer where it mixes with air. The proper mixture of gas and air produces a clean blue flame with slight

yellow tips at the burner. The valve flange should be flat against the air mixer as pictured below. Failure to

insure this connection may cause fire and result in serious damage to your grill.

Indice

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