Bendof DC-20MV Manuale utente

DC-20MV

Instruction manual

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English

OPERATING/SAFETY ORIGINAL INSTRUCTIONS

DC20MV

CORDLESS REBAR CUTTER

TO REDUCE THE RISK OF INJURY, YOU MUST READ AND

UNDERSTAND THESE INSTRUCTIONS

English

CE DECLARATION OF CONFORMITY

We declare under our sole responsibility that these products are in conformity

with the following standards or standardized documents EN62841-1,

EN55014-1 and EN55014-2 in accordance with Council Directives 2006/42EC

and 2004/108/EC.

Model: DCC-2036BLH/DC20MV

Beskrivning: Cordless Rebar Cutter

Vibration Information

Vibration total values (triax vector sum) determined according to EN62841

Vibration emission value <2,5 m/s

Noise Information

The measured values were determined according to EN62841-1.

Measured A-weighted sound pressure level: 91.0 dB(A)

Measured A-weighted sound power level: 80.0 dB(A)

Uncertainty KpA: 1.971 dB(A)

24th February 2022

IKK Co., Ltd.

396-59 Ashitaka, Numazu City,

Shizuoka Pref. 410-0001 Japan

English

WARNING!

TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE, READ THESE

INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE THE CUTTERS.

Ignorance of proper operating procedures can lead to accidents.

If in doubt about any procedure, contact your nearest authorized agent.

CONTENTS

GENERAL SAFETY RULES

PARTS NAMES

SPECIFICATIONS

OPERATING INSTRUCTIONS

BASIC CUTTING INSTRUCTIONS

PRE-USE CHECKS

CAUTION ON LI-ION BATTERY

BATTERY REMOVAL/INSTALLATION

CHARGING

WARM-UP

STOPPER BOLT ADJUSTMENT

CUTTING

RELEASE VALVE

POINTS OF ATTENTION

MAINTENANCE

CUTTER BLOCKS

CLEANING

OIL-LEVEL CHECK (ADDING OIL)

OIL CHANGE

BOLT TIGHTNESS

OVERHAUL

THESE TOOLS ARE FOR INDUSTRIAL USE ONLY.

*Specifications are subject to change without prior notice

PAGE

English

WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

The term “power tool” in all of the warnings listed below refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

- Keep work area clean and well lit. Cluttered or dark areas invite accidents.

- Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the dust

or fumes.

- Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

ELECTRICAL SAFETY

- Power tools plugs must match the outlet. Never modify the plug in any way. Do not

use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

- Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock if your

body is earthed or grounded.

- Do not expose power tools to rain or wet conditions. Water entering a power tools will

increase the risk of electric shock.

- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

- When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

- Do not use AC only rated tools with a DC power supply.

PERSONAL SAFETY

- Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool while you are tired or under the influence of drugs,

alcohol or medication. A moment of inattention while operating power tools may result

in serious personal injury.

- Use safety equipment. Always wear eye protection. Safety equipment such as

protection goggles, dust mask, non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal injuries.

- Avoid accidental starting. Ensure the switch is in the off-position before plugging in.

Carrying power tools with your finger on the switch or plugging in power tools that have

the switch on invites accidents.

- Remove any adjusting key or wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

- Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

- Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in

moving parts.

- If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of these devices can reduce

dust-related hazards.

- Keep handles dry, clean and free from oil and grease. Slippery hands can not safely

control the power tool.

GENERAL SAFETY RULES

English

POWER TOOL USE AND CARE

- Do not force the power tool. Use the correct power tools for your application.

The correct power tool will do the job better and safer at the rate for which it was

designed.

- Do not use the power tool if the switch does not turn on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

- Disconnect the plug from the power source and/or the battery pack from the power tool

before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

- Do not cover the power tool’s air vents nor operate the tool on dirt. Use a plywood base

under the tool to keep armature and fan clean. If the vents are covered, the motor will

overheat and may burn out.

- Store idle power tools out of the reach of children and do not allow persons unfamiliar

with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

- Maintain power tools. Check for misalignment or binding of moving parts, breakage of

parts and any other condition that may affect the power tool’s operation. If damaged,

have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

- Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into

account the working conditions and the work to be performed. Use of the power tool

for operations different from those intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

- Recharge only with the charger specified by the manufacture. A charger that is

suitable for one type of battery pack may create a risk of fire when used with another

battery pack.

- Use power tools only with specifically designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

- When battery pack is not in use, keep it away from other metal objects, like paperclips,

coins, keys, nails, screws or other small metal objects, that can make a connection

from one terminal to another. Shorting the battery terminals together may cause burns

or a fire.

- Under abusive conditions, liquid may be ejected from the battery; avoid contact.

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek

medical help. Liquid ejected from the battery may cause irritation or burns.

- Do not use a battery pack or tool that is damaged or modified. Damaged or modified

batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.

- Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire

or temperature above 130°C may cause explosion.

- Follow all charging instructions and do not charge the battery pack or tool outside the

temperature range specified in the instructions. Charging improperly or at

temperatures outside the specified range may damage the battery and increase the

risk of fire.

English

SERVICE

- Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

- Never service damaged battery packs. Service of battery packs should only be

performed by the manufacturer or authorized service providers.

SPECIFIC SAFETY RULES

- Hold power tool by insulated gripping surfaces when performing an operation where

the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will

make exposed metal parts of the tool “live” and shock the operator.

- Use clamps or other practical ways to secure and support the workpiece to a stable

platform. Holding the work by hand or against your body is unstable and may lead to

loss of control.

- Never leave the trigger locked ”ON”. Before plugging the tool in, check that the trigger

lock is ”OFF”. Accidental start-ups could cause injury.

- Keep hands away from the cutting area and moving parts.

- Do not use dull or damaged blades. Damaged part(s) can break easily or could cause

injury.

- Maintain labels and nameplates.

360° Rotatable between pump, case and motor

1. Housing

2. Cutter blocks

3. Switch

4. Oil-plug

5. Release valve

6. Motor

7. Pump case

8. Handle (detachble)

9. Battery

10. Piston

PARTS NAMES

10.

English

Model DC20MV

Cutting capacity Up to 20mm (3/4”) diameter

Cutting speed ≥ 4.0 sec. (20mm)

Max. Rebar hardness Tensile strength 490N/mm2

Power Supply Rechargeable battery

Voltage DC36V

Dimensions (LxWxH) 387x103x274 mm (without handle)

Weight 9,3 kg (including battery)

Battery (Li-ion Multi Volt) BSL36A18 : DC36V-2.5Ah / 18V-5.0Ah

Charger UC18YSL3

Charging Time Approx. 32 min.

Battery & Charger (HiKOKI)

OPERATING INSTRUCTIONS

SPECIFICATIONS

BASIC CUTTING INSTRUCTIONS

Important: Always read, understand and obey the safety instructions included with your new

Cordless Rebar Cutters before operating. Use Rebar Cutters on concrete reinforcing bars only.

These tools are not to be used in cutting other kinds of metal or materials. Do not cut ungraded

rebar.

WARNING: There is always a chance that the cut end may shoot out, especially if less than

30 cm in length. Exceeding designated material specifications will greatly increase this risk and

will also damage the tool. Do not attempt to cut rebar harder, thicker or thinner than specified for

the specific tool.

DO NOT CUT SHORT PIECES: Be especially careful when cutting off short lengths (30 cm or less) as

the cut end tends to fly out.

PRE-USE CHECKS

1. WARNING: Do not expose the tool to rain or wet conditions. Water entering a power

tools will increase the risk of electric shock.

2. WARNING: Wear safety goggles, safety glasses with side shields or a face shield when

using these tools.

3. Check that the power source is appropriate to the tool.

CARE: If voltage is too high, the motor will burn out. If voltage is too low, insufficient

power will be generated. Use rechargeable battery BSL36A18/BSL36B18.

4. WARNING: Avoid accidental starting. Ensure the switch is in the off-position before

battery attached.

5. Note that battery must be charged before initial use (see p.10 CHARGING).

6. Check and keep work area clean and enough work space.

English

7. Check condition of cutter blocks and tightness of cutter block bolts.

CHECK FOR CRACKS OR DAMAGE, LOOSEN BOLTS

8. Before using, always check that the two bolts on each cutter block are properly

tightened. Using a loose block will result in damage to block and housing. Also check

condition of cutter blocks. If either cutting edge is dull or chipped, remove retaining

bolts and rotate both blocks so that two new edges come into use. Replace and

tighten bolts (Each block has four cutting edges). When all four cutting edges have

been used or if either block is cracked or otherwise damaged, replace both blocks.

CAUTION: A loose or cracked block may result in injury to operator.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, lithium-ion battery equips with the protection to stop the output. In the case

of 1 to 3 described below, when using the tools, even if you are pulling switch, the motor may

stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor stops. In such case, charge it

up immediately.

2. If the tool is overloaded, the motor may stop. In this case, release the switch of the tool

and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overloaded work, the battery power may stop. In this

case, stop using the battery and let the battery cool. After that, you can use it again.

4. Never short-circuit the battery.

Furthermore, please heed the following warning and caution.

BATTERY REMOVAL/INSTALLATION

1. Battery removal

Hold the handle tightly and push the battery latches to remove the battery.

2. Battery installation

Insert the battery while observing its polarities.

English

CHARGING (Charger: UC18YSL3)

Before using the tool, charge the battery as follows.

1. Connect the charger’s power cord to a receptacle. When the power cord is connected,

the charger’s pilot lamp will blink in red (At 1-second intervals).

2. Firmly insert the battery into the charger.

3. When inserting a battery in the charger, the charge indicator lamp will blink in blue.

When the battery becomes fully recharged, the charge indicator lamp will light up in

green.

(1) Charge indicator lamp indication

The indications of the charge indicator lamp will be as shown in table below, according

to the condition of the charger or the rechargeable battery.

INSERT

CHARGER

INSERT

CHARGER

BATTERY

Indications of the charge indicator lamp

Charge

indicator lamp

(RED/ BLUE/

GREEN/

PURPLE)

Before charging Blinks

(RED)

Lights for 0,5 seconds. Does not light for 0,5 sec.

(Off for 0,5 sec.) Plugged

into power source

While

charging

Blinks

(BLUE)

Lights for 0,5 seconds. Does not light for 1 sec.

(Off for 1 sec.) Battery

capacity at less than

50%

Blinks

(BLUE)

Lights for 1 second. Does not light for 0,5 sec.

(Off for 0,5 sec.) Battery

capacity at less than

80%

Lights

(BLUE)

Lights continuously Battery

capacity at more than

80%

Charging

complete Lights

(GREEN)

Lights continuously

(Continuous buzzer sound:

about 6 seconds)

Overheat standby Blinks

(RED)

Lights for 0,3 seconds. Does not light for 0,3 sec.

(Off for 0,3 sec.) Battery

overheated. Unable

to charge. (Charging

will commence when

battery cools.)

Charging

impossible Flickers

(PURPLE)

Lights for 0,1 seconds. Does not light for 0,1 sec.

(Off for 0,1 sec.)

(Intermittent buzzer sound: about 2 seconds)

Malfunction in the

battery or the charger

Indice

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