Berger Lahr WDP3-01X Manuale utente

Positioning Controller for

3-phase Stepping Motors

WDP3-01X

Edition:g156 08.03

Ident. no.: 00441109760

Software version: 02.0XX

Safety requirements

Please read the following safety requirements prior to installation, operation, maintenance and repair

of the device.

•The intended use of the device is described under “Purpose” and must be observed.

•Installation, maintenance and repair of the device shall be performed by a qualified electrician.

National regulations concerning

– accident prevention

– installation of electrical and mechanical systems

– radio interference suppression

shall be observed.

•The technical data of the device, particularly the ambient conditions, shall be observed.

•The device shall only be operated by trained personnel.

•The warranty is invalidated in case of unauthorized modification or opening of the device.

•Please ask your technical consultant prior to installing accessories not listed in the chapter

“Description of accessories”.

•The safety symbols and notes on the device and in the manual shall be observed.

Explanation of symbols

ATTENTION

Reference to a danger for the device or components, possibly resulting

in the endangering of human life.

DANGER

Reference to a direct endangering of human life.

DANGER

High voltage at component, do not touch.

DANGER

High temperature at component, do not touch.

ATTENTION

Warning against electrostatic discharge (ESD).

Only touch the PC board or component in an electrostatically protected

environment.

NOTE

Important or additional information concerning the device or the manual.

Proposals

Improvements

Berger Lahr GmbH &Co. KGWDP3-01X

Breslauer Str. 7

Postfach 1180

D-77901 Lahr Edition: g156 08.03

Ident. no.: 00441109760

Sender: Please inform us, using this form, if

you have discovered any errors

when reading this document.

We should also appreciate any new

ideas and proposals.

Name:

Company/department:

Address:

Telephone no.:

Proposal and/or improvements:

Table of contents

Page

1 General description 1-1

1.1 Structure and characteristics 1-1

1.2 Function 1-2

1.2.1 Hardware components 1-2

1.2.2 Operating modes and system environment 1-6

1.2.3 Principle of a reference movement 1-11

1.3 Technical data 1-12

1.3.1 Electrical data 1-12

1.3.2 Mechanical data 1-16

1.3.3 Ambient conditions 1-16

2 Installation 2-1

2.1 Scope of supply 2-1

2.2 Accessories 2-2

2.3 Mounting 2-3

2.4 Wiring 2-5

2.4.1 Mains connection 2-7

2.4.2 Motor connection 2-8

2.4.3 Signal interface 2-9

2.4.4 Analog interface (OPT.1) 2-14

2.4.5 RS 232 serial interface (OPT.1) 2-16

2.4.6 RS 485 serial interface (OPT.1) 2-18

2.4.7 Field bus interface (OPT.1) 2-20

2.4.8 Encoder interface (OPT.2) 2-21

2.5 First start-up 2-24

Table of contents

WDP3-01X Ident. no.: 00441109760

Page

3 Operation 3-1

3.1 Functions 3-1

3.2 Switching ON/OFF 3-2

3.2.1 Switching on 3-2

3.2.2 Operation with brake 3-3

3.2.3 Switching off 3-3

3.3 Front panel operation 3-4

3.3.1 Parameter setting 3-7

3.3.2 Position set input via front panel 3-10

3.3.3 Teach-in via front panel 3-11

3.3.4 Value display on front panel 3-12

3.3.5 Starting positioning and other operations 3-13

3.3.6 Manual movement via front panel 3-14

3.4 Manual mode via inputs/outputs 3-15

3.5 Teach-in mode via inputs/outputs 3-17

3.6 Position processing via inputs/outputs 3-19

3.7 Upload/download via serial interface 3-22

3.8 On-line command processing via serial or field bus interface 3-23

3.9 Electronic gear 3-26

3.10 Oscillator mode via inputs/outputs 3-28

3.11 Oscillator mode via analog interface 3-30

3.12 Rotation monitoring 3-32

Table of contents

WDP3-01X Ident. no.: 00441109760

Page

4 Malfunctions 4-1

4.1 Status indicators 4-1

4.2 Troubleshooting tables 4-3

4.3 Repair work 4-6

4.4 Storage, shipment 4-6

5 Customer service 5-1

6 Appendix 6-1

6.1 Device variants 6-1

6.2 Description of accessories 6-2

6.2.1 Fan 6-4

6.2.2 Mains filter 6-5

6.2.3 MP 923 interface converter 6-6

6.2.3.1 General description 6-6

6.2.3.2 Technical data 6-6

6.2.3.3 Setup 6-7

6.2.3.4 Status indicators 6-7

6.2.4 MP 924 interface distributor 6-9

6.2.4.1 General description 6-9

6.2.4.2 Technical data 6-9

6.2.4.3 Setup 6-10

6.2.5 Additional bleed resistor 6-11

6.3 Glossary 6-12

6.4 Abbreviations 6-15

Table of contents

WDP3-01X Ident. no.: 00441109760

Page

7 Index 7-1

8 Corrections and additions 8-1

Table of contents

WDP3-01X Ident. no.: 00441109760

1 General description

1.1 Structure and characteristics

The WDP3-01X positioning controller (fig. 1-1) can be used for controlling

the following BERGER LAHR3-phase stepping motors witha rated

motor voltage of 325 V:

Purpose

– WDP3-014 motors of type size 90, (VRDM 39xx/50 LWB)

– WDP3-018 motors of type size 110, (VRDM 311xx/50 LWB)

One unit is used for controlling one axis. The difference between the

positioning controllers WDP3-014 and WDP3-018 consists in their power

ratings.

Additional interface options allow you to implement various device func-

tions. The controller detects the interfaces installed and configures itself

automatically for the appropriate device functions.

Interface options and

device functions

This documentation describes installation and operation via the front

panel keys and the inputs/outputs of the signal interface as well as via the

analog and encoder interfaces. Setup and operation of the unit via the

serial interface or the field bus interface (e.g. Interbus-S or Profibus-DP)

are described in separate documentations on the appropriate interface.

Documentation

Serial interface

Analog interface

Field bus interface

(option)

Motor connector

Mains

connector

Selector switch

for mains voltage

115 VAC or 230 VAC

Status display

Front panel keys

Bleed resistor connection

(only at units < RS40)

Signal interface

Encoder interface

for electronic gear

or rotation monitoring

(option)

230V

Fig. 1-1 WDP3-01X

positioning controller

General description

WDP3-01X Ident. no.: 00441109760 1-1

1.2 Function

1.2.1 Hardware components The actual function of the controller depends on the configuration of the

interface adapter slots OPT.1 and OPT.2.

The following configuration options are available:

Interface configuration

for OPT.1 and OPT.2

Interface

adapter slot Device functions

OPT.1 OPT.2

Not

installed Not

installed Oscillator mode or position processing

via inputs/outputs

– Position processing via inputs/outputs

or front panel, or oscillator mode via

inputs/outputs (can be set with front

panel parameter P00)

– Manual mode via inputs/outputs or front

panel

– Teach-in mode via inputs/outputs or

front panel

– Position and parameter input via front

panel

RS 422 – Rotation monitoring, if parameter

P20 = 2 and P00 ≠3

RS 232

RS 485

Not

installed Position processing via inputs/outputs or

on-line command processing via serial

interface

Position processing or on-line command

processing (can be set with front panel

parameter P00):

– In position processing mode, the unit

has the same scope of functions as

the basic unit, except oscillator mode

via inputs/outputs. In addition,

positions and parameters can be

uploaded and downloaded via the

serial interface.

– In on-line command processing mode,

the unit has the same scope of

functions as the unit with field bus

interface.

RS 422 – Rotation monitoring, if parameter

P20 = 2 and P00 ≠3

– Electronic gear,

If P00 = 3, the gear parameters are

input via the front panel or a download

via the serial interface.

If P00 = 2, the gear parameters are

input using on-line command

processing via serial interface.

General description

1-2 WDP3-01X Ident. no.: 00441109760

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