Bergstrom NITE Phoenix Manuale utente

Installation Manual

Classic Sleeper including

T600, T660, T800 and W900

2390 Blackhawk Road ●P.O. Box 6007 ●Rockford, IL 61125 ●www.nitesystem.com ●1-866-204-8570

1-2

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Table of Contents

Introduction

Before You Start

Parts List

Tools Required

Installation Procedures

Electrical Installation

Espar Heater Install

1-3

1-4

1-5

1-8

1-9

2-1

3-1

4-1

5-1

6-1

7-1

Wiring Diagrams

Operating Instructions

Battery Management

Webasto Heater Install

1-3

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Congratulations. You have chosen the

premier no-idle climate control system on the

market today—the NITE®Phoenix from

Bergstrom.

The NITE Phoenix is a powerful 12V

rechargeable DC system that keeps sleeper

compartments cool in hot weather and warm in

cold weather (with optional heater) without

having to idle the truck’s engine—and without

a genset. It not only dramatically reduces fuel

burned, it’s also very environmentally friendly.

Your NITE Phoenix is a self-contained,

hermetically sealed, compact A/C system

that produces approximately 7,500 BTU/h

and has been quality engineered for years of

reliable service. The system operates

independently from your truck’s engine

using its own deep cycle batteries that are

completely separated from the truck’s

starting batteries.

The deep cycle batteries used are the most

advanced ever—and will efficiently power

the system for 7 to 9 hours. The batteries are

then fully recharged after just 4 to 6 hours of

driving.

Add it all up, and you have a revolutionary

no-idle system that will save you money and

fuel year after year—the NITE Phoenix

from Bergstrom.

Introduction

NOTE:

The NITE Phoenix A/C system is designed

to maintain a comfortable temperature inside

the sleeper without running the engine.

For optimal comfort, the curtain between the

cab and the sleeper must be closed when

using the unit. To enhance cooling efficiency

during the day, solar reflectors or curtains

should be placed over windshield and all

windows to block sunlight from entering the

cab and sleeper.

The NITE Phoenix A/C unit will not pull

down a hot sleeper that has been sitting in the

sun without the factory A/C running. To

assist the NITE Phoenix unit in cooling

down the sleeper, start the engine and run the

factory A/C until desired temperature is

reached. The NITE Phoenix unit will then

maintain a comfortable temperature

depending on solar load & ambient

temperature.

An alternator providing 30 amps over OE

spec is required for recharging

1-4

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Before You Start

A typical installation of the NITE Phoenix

generally takes between 8 to 10 hours, although

your particular situation may vary. This manual

contains step-by- step installation instructions. It

is divided into three categories:

● General installation

● Electrical installation

● Heater installation (optional)

There is also a section on how to check your

NITE Phoenix to make sure the installation was

successful, and a section on how to operate your

NITE Phoenix.

If relocation or reinstallation of any pre-installed

equipment is necessary for installation of the NITE

Phoenix equipment - please refer to the components

manufacturer's instructions or safety guidelines for

proper installation.

Before you start, we highly recommend doing the

following to help make your installation as easy

as possible.

1. Lay out all parts and check to make sure

you have all parts listed on the parts list.

Depending on truck, some hardware

may not be used. If you are missing any

parts, please call 1-866-204-8570.

2. To prevent damage to compressor, keep the

NITE Phoenix unit in an upright position

at all times. If unit is tipped, place back in

upright position for a minimum of 6 hours

prior to running.

3. Check the list of tools needed for

installation and make sure you have all of

them. Keep all tools within easy reach.

4. Look through the whole installation

manual to get an understanding of the order

in which components are installed.

5. Make sure you have good lighting and

enough space to work in.

6. You may want to get an assistant to help

you to reduce the number of times you

have to climb in and out of the cab.

7. Make sure you wear all appropriate safety

equipment.

Photo above is representative of kit

1000230792 only.

1-5

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Bergstrom Part #

Part Description

Quantity

1000230789 NITE PHOENIX AC ONLY

1000386342

NITE UNIT

1000342516

PHOENIX POWER KIT*

1000007552

NITE WARRANTY POLICY

1000251583

OPERATION CARD

585511

NITE WARRANTY CARD/SURVEY

1000230787 NITE PHOENIX AC/HEAT - ESPAR

1000386342

NITE UNIT

1000038693

ESPAR HEATER KIT**

1000342516

PHOENIX POWER KIT*

1000007552

NITE WARRANTY POLICY

1000251583

OPERATION CARD

585511

NITE WARRANTY CARD/SURVEY

1000342523 NITE PHOENIX AC/HEAT-WEBASTO

1000386342

NITE UNIT

Not sold separately

WEBASTO HEATER KIT

1000342516

PHOENIX POWER KIT*

1000007552

NITE WARRANTY POLICY

1000251583

OPERATION CARD

585511

NITE WARRANTY CARD/SURVEY

1000230792 INSTALLATION KIT

B290303

CLAMP, HOSE 4.12 I.D.

B300571

EDGING BULK

4 FT

B360692

GROMET-NO6 AND NO10 HOSE ADPTR

500105

LOUVER, CARY 633 WITH 631 BEZEL

500198

GRILLE, AIR RETURN

560235

HOSE, DEFROST 4 X 45 INCHES

584510

PLUG BUTTON .5 IN HLE 3L4566

1000007617

DUCT, STEALTH

1000168631

COLLAR, DUCT

1000183274

BRACKET, UNIT MNT

1000184211

DUCT, UPPER, PHOENIX

1000185196

COLLAR, SIDE

1000186017

DUCT, ASSY

1000218364

DUCT, INTAKE

1000219677

DUCT, INTAKE

1000224619

GASKET, STRIP

1000230622

BRACKET, INTAKE SIDE

1000230630

BRACKET, INTAKE SIDE

1000251573

CD, INSTALLATION MANUALS

1000256319

TEMPLATE, PHOENIX CONTROLS

1000415466

TEMPLATE, RECIRC GRILLE

1000513102

TEMPLATE, FLOOR

1000230794 NITE PHOENIX STD HARDWARE KIT

B203305

NUT, 1/4-20 W/EXT. LOCK WASHER

509700

WASHER, .25IN FLAT FS 4B4276

600047

SCREW, M6 X 20 MM HEX HD 8T4138

600059

SCREW, M6X16MMTORXHD .9X2044

600129

SCREW, NO 10 TH 8-15 X .437

Parts List

Bergstrom

Part #

Bergstrom

585414

Bergstrom

Parts List

1-6

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

1000230794 KIT, NITE PHOENIX STD HARDWARE (cont)

600159

SCREW, NO 12-16 X 1 INCH HI-LO

600187

PLASTITE NO8-16 C.75 IN TORX

600282

BOLTCARRIAGE .25-20 X 3 IN

600283

SCREW, SELF DRILL

605007

WASHER, .25 IN HARD FLAT 6V7646

620001

POP RIVET, .125 IN 0 9N1995

620002

POP RIVET, .812 IN DIA FS

620011

POP RIVET, .812 IN DIA FS

621820

SCREW, TRUSS HD NO 10 SLF TP FS

1000173097

SCREW, 1/4-20 X 1'' HX HS SS

1000214538

SCREW, #10 1/2 SELF TAPPING

911-C059

SCREW,10-32 X ¾ RND HD SLOT

912-C006

WASHER, FLAT #10 SS

912-C007

WASHER, LOCK #10 SS

1000342516 NITE PHOENIX POWER KIT

*included in kits 1000230789, 1000230787, 1000342523

B223109

FUSE HOLDER

B360113

TIE-PLASTIC

600283

SCREW, SELF DRILL

650119

TERMINAL,INS. MALE BLADE

651462

TUBING HEAT SHRINK

660706

ASSY,WIRE,BATT.CABLE 5300MMBL

660707

ASSY,WIRE,BATT.CABLE 5000MMRE

670136

TERMINAL RING 5/16 4 GA

670137

TERMINAL RING 3/8 4 GA

1000049325

ENCLOSURE, ELECTRICAL

1000173480

HARNESS, DAYCAB POWER 4 GA

1000174251

FUSE, MEGA 100A YELLOW

1000174286

FUSEHOLDER, MEGA BOLT-ON

1000230085

FUSE, 5A ATO

1000235371

WIRE LOOM .413 ID X 140 FT

1000247777

TERM, 3/8" RING 14-16GA SEALE

1000247778

TERM, 3/8" RING 18-22GA SEALE

1000247779

BUTT CONN, STEP 14-16 TO 18-2

1000282660

POWER RELAY, BI-STABLE 300A

1000295771

WIRE HARNESS, NITE PHOENIX

1000299202

KIT, NITE PHOENIX CONTROLS

1000309203

KIT, CONN DEUTSCH DTM04-6P

1000309205

TERMINAL, LUG 4AWG 90-DEG

1000376501

BATTERY MONITOR SYS, NITE

1000493450

WIRE HARNESS, PHOENIX CAN BUS

Parts List

Bergstrom

Part #

Bergstrom

585414

Bergstrom

Parts List

1-7

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Parts Breakdown

Bergstrom

Part #

Bergstrom

585414

Bergstrom

Parts List

Cardboard Template Layout

1-8

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Tools Required

1) Drill Bit Set

2) Hole saws (1″, 1-5/8″, 2″, 2-1/2″, 4-1/2″ and 4-3/4″ )

3) Electric/Air Drill

4) Screwdrivers/Assorted Bits (Flat Head & Phillips Head)

5) Impact Gun

6) Air saw/Jigsaw (Cutting Sheet metal)

7) Torx Head (T20-T25) Bit Set

8) Metric Wrenches

9) SAE Wrenches

10) 1/4″, 3/8″ Drive Ratchets

11) SAE Socket Set

12) Metric Socket Set

13) Wire Cutters

14) Terminal Crimpers

15) Wire Strippers

16) Razor Knife

17) Electrical Tape

18) Cable Cutters

19) #4 Professional Grade Cable Crimpers

20) Cable Strippers

21) Work Light

22) Torque Wrench up to 50 in/lbs

23) U-barrel Crimper

24) Pop Rivet Gun

25) Deutsch Crimpers

26)

1-9

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Prepare the Work Area. Start by

disconnecting the ground wire from the

starting batteries. Set up your work

light, clear the sleeper compartment of

loose items, and remove the divider

curtain if there is one. Then remove the

mattress.

Remove Aluminum Bunk Decking

Remove the screws securing the center

panel of the bunk deck (A) exposing the

center storage area (B).

Roll Floor Insulation Back. Pull up

the floor insulation and roll it back out

of your way as shown.

Attention: The evaporator blower in the Phoenix will not rotate.

This unit will always be side discharge!

1-10

Kenworth T600-T660-T800-W900 rev 10/7/13

Installation Procedures

Cut Driver’s Side Support Wall to

Allow Clearance for the NITE

Phoenix Unit.

Mark area as shown to allow proper

clearance around unit for the Phoenix to

protrude inside the driver’s side storage

box. Use an air saw to cut opening.

When necessary cut bottom, front and

rear edges flush. Template must be

placed against the front bunk support

wall to allow clearance for the elbow on

the back of the unit.

Apply Trim Lock Protector to Cut

Edge Cover the sharp edge of the cut

opening.

Determine Location for NITE

Phoenix Unit Mounting Plate. After

the side wall is cut out fold the two

mounting tabs on the template, opposite

the AIR outlet arrow and position the

template close to the front wall of the

bunk support (see photo). Check under

the truck for any obstructions. Locate

the edges of the cross members using

rivets as guides. Do not cut through

cross members.

AIR

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