Contents
1
General Information............................................................................................................................ 3
1.1
Electronic components connection.......................................................................................................................... 3
1.2
Symbols used...................................................................................................................................................4
2
Safety Instructions .............................................................................................................................. 5
2.1
Safety symbols........................................................................................................................................................ 5
2.2
Safety instructions................................................................................................................................................... 6
2.3
Necessary skills and training...................................................................................................................................7
2.4
Personal protective equipment..........................................................................................................................7
3
Assembly............................................................................................................................................ 8
3.1
Components............................................................................................................................................................8
3.1.1
Overview of components to be fitted......................................................................................................................... 8
3.2
Fitting the battery pack.....................................................................................................................................9
3.2.1
Fitting the mounting rails........................................................................................................................................... 9
3.2.2
Fitting the battery pack.............................................................................................................................................. 9
3.2.3
Fitting the battery pack connector cable.................................................................................................................... 9
3.3
Drive unit................................................................................................................................................................10
3.3.1
Fitting the drive unit................................................................................................................................................. 10
3.4
Cable assignment...........................................................................................................................................11
3.4.1
General information on cable routing ...................................................................................................................... 11
3.4.2
Cable assignment plan ........................................................................................................................................... 11
3.5
Display unit............................................................................................................................................................12
3.5.1
Fitting the holder and display unit............................................................................................................................ 12
3.6
Remote control unit...............................................................................................................................................14
3.6.1
Fitting the remote control unit.................................................................................................................................. 14
3.7
Speed sensor and spoke magnet.........................................................................................................................15
3.7.1
Fitting the speed sensor and spoke magnet............................................................................................................ 15
3.7.2
Front and rear light ................................................................................................................................................. 15
3.8
Fitting the motor design covers.............................................................................................................................16
3.8.1
Right-hand motor design cover............................................................................................................................... 16
3.8.2
Left-hand motor design cover ................................................................................................................................. 16
3.9
Fitting the spider, chain ring and groove nut....................................................................................................17
3.9.1
Connecting the spider and chain rings .................................................................................................................... 17
3.9.2
Fitting the spider and chain ring unit........................................................................................................................ 17
3.10
Fitting the crank arms and pedals.........................................................................................................................18
3.10.1
Fitting the crank arms ............................................................................................................................................. 18
3.10.2
Fitting the pedals .................................................................................................................................................... 18
4
Disassembly ..................................................................................................................................... 19
4.1
Crank arms and pedals.........................................................................................................................................19
4.1.1
Removing the pedals.............................................................................................................................................. 19
4.1.2
Removing the crank arms....................................................................................................................................... 19
4.2
Spider, chain ring and groove nut....................................................................................................................20
4.2.1
Removing the spider and chair ring unit.................................................................................................................. 20
4.3
Motor design covers..............................................................................................................................................20
4.3.1
Removing the left- and right-hand motor design covers........................................................................................... 20
4.4
Wiring.............................................................................................................................................................21
4.4.1
Removing the cables.............................................................................................................................................. 21
4.5
Drive unit................................................................................................................................................................21
4.5.1
Removing the drive unit.......................................................................................................................................... 21
4.6
Battery bracket ....................................................................................................................................................... 22
4.6.1
Removing the Battery bracket................................................................................................................................. 23
5
Trouble Shotting ............................................................................................................................... 25
5.1
Error codes............................................................................................................................................................25
