BIKEE BIKE LIGHTEST Manuale utente

BIKEE BIKE LIGHTEST MOTOR REV10

INSTALLATION AND USER MANUAL

OF THE LIGHTEST SYSTEM

BIKEE BIKE LIGHTEST MOTOR REV10

Summary

1. Introduction .............................................................................................................................................4

1.1 Thanks................................................................................................................................................4

1.2 Notes on the manual .........................................................................................................................4

1.3 symbols ..............................................................................................................................................6

1.4 Definitions ..........................................................................................................................................7

1.5 Declaration of Conformity .................................................................................................................9

1.6 Warnings ......................................................................................................................................... 13

2 Security................................................................................................................................................... 14

2.1 Safe use........................................................................................................................................... 14

2.2 Protections and Pictograms ........................................................................................................... 15

3 Description.............................................................................................................................................. 16

3.1 Intended use ................................................................................................................................... 16

3 .2 Technical data................................................................................................................................ 17

3 Intended use and unintended use......................................................................................................... 17

3.1 Intended Use and Compatibility .................................................................................................... 17

3.2 Unintended Use............................................................................................................................... 19

3.3 Residual risks .................................................................................................................................. 19

3.4 Operations involving risks for the operator .................................................................................. 20

3.5 Product integrity ..............................................................................................................................22

3.6 Manual handling...............................................................................................................................22

3.7 Environmental and supported conditions ......................................................................................23

3.8 Recharging the battery....................................................................................................................23

4. Installation .............................................................................................................................................25

4.1 Contents of the package .................................................................................................................26

4.2 Screw detail .....................................................................................................................................28

4.3 Pressfit adapter/bush assembly .....................................................................................................29

4.4 Crank assembly .............................................................................................................................. 31

4.5 Chain guide assembly Torque sensor ............................................................................................32

4.6 Assembling the chain guide on the engine ................................................................................... 34

BIKEE BIKE LIGHTEST MOTOR REV10

4.7 Adjusting the spacers on the pedal shaft...................................................................................... 35

4.8 Engine installation with Medium or Short brackets ...................................................................... 38

4.9 Engine installation with Long or Hybrid brackets ......................................................................... 40

4.10 Installing Motor with In-Frame Brackets .................................................................................... 45

4.11 Installing the wheel sensor.......................................................................................................... 50

4.12 Installation of signal wiring.......................................................................................................... 51

4.13 Installing the pedals..................................................................................................................... 52

4.14 Completion of front and rear chain guides ................................................................................. 53

4.15 Connectors ................................................................................................................................... 55

5. Display.................................................................................................................................................... 57

5.1 Button overview .............................................................................................................................. 57

5.2 Switching on and off ....................................................................................................................... 58

5.3 Assistance management................................................................................................................. 58

5.4 Main screen description ................................................................................................................. 59

5.5 Quick Directions .............................................................................................................................. 60

5.6 Menu navigation.............................................................................................................................. 61

5.7 Statistics screen description.......................................................................................................... 61

5.8 Reset statistics................................................................................................................................ 63

5.9 Settings screen description............................................................................................................ 63

5.10 Torque sensor calibration............................................................................................................ 66

6 Smartphone application......................................................................................................................... 68

6.1 First start......................................................................................................................................... 69

6.2 Main screen description ................................................................................................................. 70

6.3 Settings screen ............................................................................................................................... 71

6.4 Tuning screen ................................................................................................................................. 72

6.5 Error screen .................................................................................................................................... 74

7. Maintenance .......................................................................................................................................... 75

7.1 Periodic maintenance ..................................................................................................................... 75

7.2 Extraordinary maintenance ............................................................................................................ 78

7.3 Different behaviors ......................................................................................................................... 78

BIKEE BIKE LIGHTEST MOTOR REV10

8 Troubleshooting ..................................................................................................................................... 80

9 Decommissioning ....................................................................................................................................85

9.1 Deactivation .....................................................................................................................................85

9.2 Deactivation procedure ...................................................................................................................85

9.3 Disposal ............................................................................................................................................86

10 After Sales.............................................................................................................................................86

10.1 Sale of Bikee Bike products between private individuals............................................................86

10.2 Purchase of a DEMO product from Bikee Bike Srl ...................................................................... 87

10.3 Shipment of the product to the site by the customer ................................................................ 87

11 Right of withdrawal and return of the product ...................................................................................89

11.1 Right of withdrawal for defective or non-compliant product .....................................................89

11.2 Right of withdrawal for "afterthought" ........................................................................................89

12 Revision list .......................................................................................................................................... 90

BIKEE BIKE LIGHTEST MOTOR REV10

1. Introduction

1.1 Thanks

Dear Customer,

First, we would like to congratulate you on your choice and we sincerely thank you for the trust you have

shown.

This trust is well placed, because the very high technological level and the quality of the materials ensure

the perfect functioning of the e-bike conversion kit you have purchased.

Our organization also allows us to guarantee customers a continuous and accurate assistance and

maintenance service.

Read the manual carefully, scrupulously follow the instructions contained therein, in order to obtain the

maximum result in terms of safety and system durability over time.

All the procedures useful for dealing with any reasonably foreseeable emergency situations that may

occur during use are also listed.

1.2 Notes on the manual

This manual contains instructions for installation, use and maintenance of the Lightest engine. Bikee

Bike Srl reserves the right to modify this document at any time without notice, for this reason we invite

the user to always check that they have the latest revision, available for consultation at this link:

www.lightest.bike or www.bikeebike.it

The manual is composed of various sections, each of which addresses a series of topics, divided into

chapters and paragraphs. The general index lists all the topics covered in the entire manual. The page

numbering is progressive, and each page displays its corresponding number. This manual is intended

for the user responsible for the installation, usage, and maintenance of the e-bike kit, and it pertains to

its technical lifespan after production, use, and any potential sale.

In the event that it is subsequently transferred to third parties for any reason (sale, loan for use, or any

other reason), the product must be delivered complete with all documentation.

BIKEE BIKE LIGHTEST MOTOR REV10

The information contained in this manual is not intended and cannot replace the knowledge and

experience possessed by the user, who is exclusively responsible for the use for which the e-bike kit was

designed. Before starting any operation on any unit, it is necessary to have at least read the entire

manual and then thoroughly study the topic relating to the operations to be carried out.

This manual contains proprietary information and cannot be supplied, even partially, to third parties for

any use and in any form, without the prior written consent of the manufacturing company.

The manufacturing company declares that the information contained in this manual is consistent with

the technical and safety specifications of the referenced e-bike kit.

A certified copy of this manual is deposited in the technical file, kept at the Bikee Bike srl company

The manufacturer does not recognize any documentation that has not been produced, released or

distributed by itself or by its authorized representative. This manual, like the entire technical file, will be

kept by the manufacturer for the period established by law (10 years). During this period, a copy of the

documentation accompanying the product may be requested at the time of sale. The entire technical file

remains available for this period exclusively to the supervisory authorities, who may request a copy.

After this period, it will be the obligation and responsibility of those who manage the product to make

sure that both the product and the documentation comply with the laws in force at the time of the check.

BIKEE BIKE LIGHTEST MOTOR REV10

1.3 symbols

Indicates a risk to the user or device.

Scrupulously respect the message.

Further information given in the

margin of the paragraph.

Tip for quick and correct use of the

device.

Quick press

(less than 1 second)

Indicates indispensable information, to

be read, understood and respected

carefully

Long press

(more than 3 seconds)

Positive key + of the display

Display menu key

Negative key - of the display

Top key and display on

[1] In square brackets there are the references to the components present in the first image.

MC Abbreviation for “Central Movement”

KB Abbreviation for “Kit Bikee Bike”

BIKEE BIKE LIGHTEST MOTOR REV10

1.4 Definitions

CE marking : process of preparation of the technical file, within which the documentation of everything

that the producer/manufacturer/importer/authorized representative has carried out or verified is

collected, to create a safe product that complies with European directives and standards.

CE marking : application of the CE mark on products released for free circulation using various methods

and supports.

Release for free circulation : making a product available to a third party in any form (sale, rental, loan

for use, gift, transfer, etc.)

Modification/adaptation : activities that change the situation of the product with respect to the original,

defined by the manufacturer, this activity determines the need to re-brand the product, in compliance

with current laws.

Manufacturer : anyone who releases a product for free circulation by indicating only his name on the

documents accompanying it.

Directive : document issued by the European central authority and which regulates the safety of a

product category. It must be transposed by every single State of the Union to have the force of law in

that State.

Regulation : document issued by the central European authority which has the force of law throughout

the territory of the European Union, without the need for implementation by individual states.

Standard : document issued by a private institution and which has indicative value of a good way of

operating, has the force of law only if supported by a specific government decree.

Harmonized standard : document issued by a private body, which is valid throughout the European

territory and has the force of law if subject to a Regulation. Compliance with a standard is always and

only a "presumption" of compliance with the directive or regulation to which it is harmonized.

Declaration of conformity : a document which must be issued and signed by the manufacturer and which

must accompany each product or batch of products.

CE label : indications that must be present on the product or on its packaging, which briefly indicates

that the manufacturer has fulfilled the safety obligations established by law.

BIKEE BIKE LIGHTEST MOTOR REV10

CE certificate : document issued by a private body, certifying that a single sample has passed certain

tests. The certificate can be imposed by law or voluntary, but it never replaces the CE marking, as it

makes no reference to mass production, it can therefore be supplementary, never a substitute for the

CE marking.

Machine : set of mechanical and non-mechanical elements of which at least one is mobile thanks to non-

human or animal force, even if without an applied energy source, but which is intended to be coupled

with an energy source. The set of several machines, which then become "almost machines", in turn

becomes a machine. Lifting systems, even if manual, are also included in the machinery directive.

"Machines" are also defined as systems or plants in which there are machines, such as pumps or

operational electric motors, or in any case components that fall within the scope of the machinery

directive.

BIKEE BIKE LIGHTEST MOTOR REV10

1.5 Declaration of Conformity

The machine is accompanied by the declaration of conformity drawn up in compliance with the laws in

force in the European territory.

Before using the machine in any form, check that the declaration of conformity is present.

If the machine is sold to third parties, all documentation must be delivered together with it.

Name Legal Representative

Matteo

Surname Legal Representative

Spaggiari

Company name

Bikee Bike Srl

Company headquarters

Legal: Via Zeni, 8 –38068 –Rovereto (TN)

Operational: Via Maestri del Lavoro 7/A, 46100 Mantua (MN)

VAT number

02334050222

Tel. Office

+39 0376 390846

E-mail

[email protected]

Website

www.lightest.bike

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