Bimba OLE Series Manuale di istruzioni

Original Line Electric Actuator,

Motor, and Driver Quick Start

Manual

Please read this manual carefully

before implementing your

Original Line Electric Actuator

Contents

1. Actuator-only Models ..................................................................... 2

Installing your motor

2. Actuator and Motor Models ............................................................ 3

 Motorspecicationsandwiringdiagram

3. Actuator, Motor, and Driver Models ............................................... 6

a. Mount your drive ..................................................................... 6

 b.ConnecttheDCpowersupplytothedriver............................ 7

c. Connect the motor to the driver .............................................. 7

 d.Setrotaryswitchformotorselected ....................................... 8

e. Adjust running and idle current ............................................... 8

 f. Setloadinertia........................................................................ 9

g. Select step resolution ............................................................. 9

 h.Applypowerandrunselftest ............................................... 10

i. Connect input signals ........................................................... 10

j. FAULT output ........................................................................ 13

k. Set step pulse type ............................................................... 14

 l. Steppulsenoiselter ........................................................... 14

 m.Technicalspecications........................................................ 15

n. Alarm codes .......................................................................... 16

Troubleshooting Guide and FAQ ..................................................... 17

Original Line Electric Actuator,

Motor, and Driver Quick Start

Manual

CongratulationsonpurchasinganOriginalLineElectricactuatorfrom

Bimba. Our OLE actuators are designed, built, and tested to provide the

longestlife,greatestdurability,highestspeed,andgreatestthrustper

dollar.Welookforwardtoservingyourelectricactuatorneedswiththe

same responsiveness and engineering expertise you are accustomed to

receivingforourpneumaticproducts.

EveryOLEactuatorisbackedbyaone-yearwarranty.Extendittoatwo-

yearwarrantybyregisteringonourwebsiteat

www.bimba.com/pdf/OLEwarrantyregistration.pdf.

1. Actuator-only Models

Installing your motor

a. Remove plug to provide access to coupler.

Table 1

No Motor

Option Number Allen Key Size Torque

(in-lbs)

OLE-75 5/64" 3.8

OLE-150 3/32" 8

OLE-35013/32" and 5/64" 8 and 3.8

b.Turntheactuatorcouplersotheclampscrewisalignedwiththe

 accesshole.Loosencouplersetscrewusingallenkey.Allenkey

 sizesareidentiedinTable1.

1OLE-350couplershavetwoclampscrews.Tightenthe3/32”

clampscrewfirst.

Table 2

Actuator Size Screw Torque

75 #8-32 12 in-lbs.

150 #8-32 12 in-lbs.

350 #10-24 35 in-lbs.

c.Mountmotortoactuator,slipshaftintocoupler.Securemotorto

 actuatorusing4screwsprovided.Allenkeysizesandtorquevalues 

 areprovidedinTable2.Becarefulnottoturnthecoupler.

d.Tightencouplerclampscrewsomotorshaftissecured(referto

 Table1fortorquespecication).Thecouplerclampsaroundthe

 circumferenceofthemotorshaft.Theorientationofanyatonthe

 shaftdoesnotmatter.Replacecoupleraccessplug.

2. Actuator and Motor Models

All Bimba step motors use the same

 8-wirewiringcolorcodeconvention,as

 shownbelow.

 Warning:Besurepowerisoffbefore

connecting or disconnecting the motor.

Table 3

Frame Winding

Connection

Min. Holding

Torque(oz-in) Volts Amps Ohms mH Rotor Inertia

(oz-in2/g-cm2)

Parallel 62.3 2.9 1.7 1.7 2.5 0.44/82

Series 62.3 5.6 0.85 6.6 10.0 0.44/82

Unipolar 43.9 4.0 1.2 3.3 2.5 0.44/82

Parallel 269.1 2.1 4.2 0.5 1.7 2.51/260

Series 269.1 4.2 2.1 2.0 6.8 2.51/260

Unipolar 191.2 3.0 3.0 1.0 1.7 2.51/260

Parallel 1260 2.72 5.6 0.48 5.4 15.0/2750

Series 1260 5.43 2.8 1.9 21.6 15.0/2750

Unipolar 906 3.88 4.0 0.97 5.4 15.0/2750

SpecicationsforBimba8-lead1.8degreestepmotorsareprovidedin

Table 3.

!TightenthecouplerclampscrewtothetorquevalueinTable1.

Figure 1

$

$²

% %²

6HULHV

$

$²

% %²

Orange

Org/Wht

Blk/Wht

Black

Red Red/

Wht Yel/

Wht

Yellow

Orange

Org/

Wht

Blk/Wht

Black

Red

Red/Wht

Yel/

Wht

3DUDOOHO

Yellow

Table 4

Encoder Specications

17 and 23 Frame Motors

34 Frame Motor

PowerInput 5 V DC, 100 mA Max. 5 V DC, 160 mA

Resolution 2048 pulses per rev. 2000 pulses per rev.

Output High 2.4 V DC Min. 2.5 V DC Min.

OutputLow 0.5 V DC Max. 0.5 V DC Max.

OperatingFrequency 300 kHz Max. 500 kHz Max.

Operating Temperature -10 to 100°C-30 to 115°C

Enclosure Rating IP40 IP40

Table 5

Wire Color Function

Blue Channel A

Blue/Black Channel A-

Green Channel B

Green/Black Channel B-

Yellow Index

Yellow/Black Index-

Red +5VDCinputpower

Black Encoder ground

Brown

Not used

Brown/Black

Gray

Gray/Black

White

White/Black

Ifyouhaveorderedyouractuatorwithamotor/encodercombination,the

encoderspecicationsarelistedinTable4.

Encoderconnectionsfor17and23framesteppersareidentiedin

Table5.Theseencodershave20-inchyingleadsforconnectiontoyour

closed loop controller.

Table 6

Pin No. Wire Color Function

1Yellow Channel A

2Yellow/White Channel A-

3 Blue Channel B

4 Blue/White Channel B-

5 Orange Index

6 Orange/White Index-

7 Green

Not used

8 Green/White

9Brown

10 Brown/White

11 White

12 Gray/White

13 Red +5VDCinputpower

14 Black Encoder ground

15 Gray Drain/shield

Encoderconnectionsforthe34framestepperareidentiedinTable6.

Thecableprovidedhasyingleadswhichcanbeconnectedtoyour

controller.

You will need:

Motor & Power Supply

Connector

Run Current, Idle Current

Steps/rev, Inertia, Self Test

Input & Output

Signals

Motor Selector

Status LEDs

Table 7

Driver Power

Supply

Voltage

Bimba

Motor

Parallel

Current

Draw

Parallel

Current

DrawMax

24VPower

Supply

Amperage

48VPower

Supply

Amperage

Max

Amps per

Phase

DRV-4 24-48 17frame 1.7 3.4 4 2 4.5

DRV-8 24-75 23frame 4.2 8.4 8 4 7.8

DRV-8 24-75 34frame 5.6 11.2 12 6 7.8

3. Actuator, Motor, and Driver Models

• AnOLEactuatorwithmotorattached.

• Asmallatbladescrewdriverfortighteningtheconnectors.

• Wires - 18 to 20 gage recommended

• Wire cutter/stripper

• AnappropriateDCpowersupply.

a. Mount your drive

Mountthedriveusing#6screws.

Installingonametalsurface

(recommended)helpsdissipateheat.

Forcedairowfromafanisalso

good practice.

TheDRV-4acceptspowersupplyvoltagesfrom24to48VDC,whilethe

DRV-8acceptspowersupplyvoltagesfrom24to75VDC.Thecurrent

demandwillneverexceeddoublethemotorcurrent(seeTable3,Amps

column).However,theDRVwillconvertahighvoltagelowcurrentpower

supplyintoalowervoltagehighercurrentpowersupply.A24V4Asupplywill

performsimilarlytoa48V2Asupply.UseTable7belowasaguideline.

Warning:Donotapplypoweruntilallconnectionsaremade.

Useunregulatedpowersupplieswithoutovervoltageprotection

toavoidproblemswithregenerationduringrapiddeceleration.

b. Connect the DC power supply to the driver -- Do not

apply power

I.Makesurethepowersupplyisnoton.ConnectV+andV-fromthe 

 powersupplytotheV+andV-terminalsofyourdriver.

II. Ensure a proper earth ground connection by

 usingthescrewontheleftsideofthechassis.

Ifusinganexternalfuse,werecommendthe

followingin-linewiththeV+connection:

 DRV-4:3AG,4amp(Littlefuse313004P)

DRV-8:3AG,6.25amp(Littlefuse3136.25P)

c. Connect the motor to the driver

orange+blk/wht

black+org/wht

red+yel/wht

yellow+red/wht

A+ A- B+ B-

ConnectOLEeightleadmotorsinparallel,asshownbelow.Ifusingamotor

fromanothersource,pleaserefertoyourmotorspecsforwiringinformation.

AmotorwiringdiagramisshowninFigure1.

Warnings:

• Donotinstallwhereambientairismorethan104°F.

• Donotinstallwherethereisnoairow

• Donotinstallwheredrivecangetwet.

• Donotinstallwhereelectricallyconductivematerialcanfallon

the driver.

• Drivesmustbemountedatleastone-halfinchapart.

Warning:Observeproperpolaritywhenconnectingwires.

Warning:Neverconnectordisconnectthemotorwhenpoweris

applied.

e. Adjust running and idle current

d. Set rotary switch for the motor selected

(This is normally set by the factory for the motor specied.)

Switch1and2settherunning

current to 70%, 80%, 90%

or100%ofthemotor’s

rated maximum current.

1 2

100%

1 2

90%

1 2

80%

1 2

70%

50%

90%

Switch4setstheidlecurrent

toeither50%or90%ofthe

selected running current.

Factory default is 90%.

Bimba Motor

Frame Option Code Setting

17frame P1, E1, Y1, Z1 5

23frame P2, E2, Y2, Z2 8

34frame P3, E3, Y3, Z3 F

• Use 100% position in most ap-

plications (factory default)

• Uselowersettingsforselflock-

ingthreads(OLE12,16,and

20leads).

• Uselowersettingstoreduce

motor temperature

• Usehighersettingsforfullhold-

ingtorque

Turntherotaryswitchtothenumberthatrepresents

the motor you have. This sets current and anti-

resonancesettingsforoptimumperformance.

• Uselowersettingduring

initial setup to avert

accidental damage

• Uselowersettingstoaddress

safetyissues

• Uselowersettingstoreduce

motor temperature

Switch3choosesbetween

twoloadinertiaranges.

Thisinformationisusedinthe

anti-resonanceconguration.

f. Set load inertia

g. Select step resolution

5-10X

0-4X

• Valuesaremultiplesofrotor

inerta(seeTable3)

• Use 0-4x for smaller leads and

shorter strokes (factory default)

• Use5-10xforlongerleadsand

greater loads

• 5-10xmayreduceperformance.

The 200µ and 400µ settings use microstep emulation to provide smooth

rotationatlowspeeds.Microstepemulationimpartsaslightdelaytothe

motion.Ifthisisnotacceptable,usethenon-ltered200or400settings.

567

20000

567

12800

567

5000

567

2000

567

400

SMOOTH

567

400

567

200

SMOOTH

567

200

µµ

Thereare4microstepresolutionstochoosefromaswellasfullandhelp

step

• 200

• 200µ(microstepemulation)

factorydefault

• 400

• 400µ(microstepemulation)

• 2000

• 5000

• 12800

• 20000

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