Blue Giant Blue Genius Touch Control Manuale utente

ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

STARTING FROM NOVEMBER 4, 2021 / SERIAL # 0.0 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

BLUE GENIUS™TOUCH CONTROL

MASTER CONTROL PANELS

INSTALLATION MANUAL

WARNING

Do not operate or service this product unless you have

read and fully understand the entire contents of this

manual. Failure to do so may result in bodily injury or

death.

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

3ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

Table of Contents

1.0 INTRODUCTION 5

1.1 WARRANTY INFORMATION 5

1.2 EXCLUSION OF LIABILITY 5

1.3 MANUFACTURER’S NOTE 6

1.4 INSTALLER’S GUIDELINES 6

2.0 SAFETY MESSAGE COLOR IDENTIFICATION 7

2.1 OPERATIONAL SAFETY WARNINGS 7

3.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 9

3.1 ROTARY DISCONNECT: PLATINUM SERIES 9

3.2 ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY 10

STAGE 1. COMPONENTS 11

1.1 PRE-INSTALLATION VERIFICATIONS 11

1.2 COMPONENTS AS SHIPPED CHECKLIST 13

1.3 COMPONENTS AS SHIPPED CHECK LIST: GOLD SERIES III 13

1.4 EQUIPMENT COMPONENT ILLUSTRATIONS: PLATINUM SERIES 14

1.5 GENERAL DESCRIPTION 15

1.6 GENERAL DIMENSIONS: GOLD SERIES III 15

1.7 GENERAL DIMENSIONS: PLATINUM SERIES 16

1.8 TOOLS FOR INSTALLATION 17

STAGE 2. LAYOUT OPTIONS 18

2.1 WALL MOUNT 18

2.2 PEDESTAL MOUNT 19

STAGE 3. WALL MOUNT 20

3.1 CONTROL PANEL INSTALLATION 20

3.2 WALL MOUNT 20

3.3 GOLD CONTROL UNIT 20

3.4 PLATINUM CONTROL UNIT 21

3.5 CONDUIT INSTALLATION 23

3.6 CONTROL PANEL CONDUIT 23

3.7 ELECTRICAL WIRING INSTALLATION 23

STAGE 4. PEDESTAL MOUNT 26

4.1 CONTROL PANEL INSTALLATION 26

4.2 PEDESTAL MOUNT CONTROL PANEL 26

4.3 GOLD CONTROL PANEL 26

4.4 PLATINUM CONTROL PANEL 27

4.5 CONDUIT INSTALLATION 29

4.6 CONTROL PANEL CONDUIT 29

4.7 ELECTRICAL WIRING INSTALLATION 29

STAGE 5. VERIFICATIONS 32

5.1 POST-INSTALLATION INSPECTION CHECKLIST 32

5.2 COMMISSIONING AND START-UP PROCEDURES 32

5.3 BLUE GENIUS™ LCD MESSAGES 33

5.4 EXTERIOR DRIVER TRAFFIC LIGHT INSTALLATION (OPTION) 34

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

4 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

5.5 EXTERIOR DRIVER WARNING SIGN INSTALLATION (OPTION) 35

5.6 DOCK PERIPHERALS 36

STAGE 6. 38

6.1 WIRING DIAGRAMS: GOLD SERIES III AND PLATINUM SERIES 38

6.2 230V SINGLE PHASE: GOLD SERIES III (TL85 REMOTE & FH COMBO) 39

6.3 230 - 575V THREE PHASE: PLATINUM SERIES* (SVR303 & VL COMBO) 40

6.4 230 - 575V THREE PHASE: PLATINUM SERIES (SVR303 & VL COMBO) 42

1.0

INTRODUCTION

The following is a quick reference to important procedures that must be followed while using the Control Panel. It is not intended to cover, or

suggest that it does cover, all procedures necessary to ensure safe operation. All operators should be aware of and abide by all workplace

safety regulations applicable to the operation of the Control Panel . These laws and regulations include but are not limited to:

• The Occupational Safety and Health Act

• Canada Occupational Health and Safety Regulations

• Occupational Safety and Health Acts for Individual States (USA), Provinces, or Territories.

For additional information on these regulations as well as industry standards that may apply to this product, please contact:

American National Standards Institute (ANSI)

1430 Broadway

New York, NY 10018

Telephone: 212.642.4900

www.ansi.org

Loading Dock Equipment Manufacturers

A Product Section of Material Handling Industry of America

A Division of Material Handling Industry

8720 Red Oak Blvd, Suite 201

Charlotte, NC, 28217-3992

Telephone: (704) 676-1190

www.mhi.org/lodem

1.1

WARRANTY INFORMATION

Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will serve you for many

years to come. In the event that you experience a problem with our product, our Customer Support Team is here to support the

Blue Giant Product(s) that you have purchased.

To validate warranty on recently purchased equipment, please complete and submit your information with our on-line

Warranty Registration at www.BlueGiant.com.

For more information about Blue Giant Warranty Support, please contact your Blue Giant Dealer. You may also visit www.BlueGiant.com or

phone 1.905.457.3900.

NOTE: All products must be registered to qualify for warranty.

DEALER INFORMATION

Name:

Contact:

Telephone:

1.2

EXCLUSION OF LIABILITY

The manufacturer assumes no liability for damage or injury to persons or property which occur as a result of defects or faults in or incorrect

use of the Control Panel. The manufacturer assumes no liability for lost profits, operating downtimes, or similar indirect losses incurred by

the purchaser. Injury to third parties, irrespective of its nature, is not subject to compensation.

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

5ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

The manufacturer reserves the right to make changes at any time to the modules, components, and accessories, concurrent with its

continuing product improvements and development program. Specifications, operating instructions, and illustrations included in this

manual are subject to change without notice. Please contact manufacturer for the latest information.

1.3

MANUFACTURER’S NOTE

The Control Panel has been carefully inspected and tested at the manufacturer’s plant prior to shipment, but MUST be checked upon

receipt for transport damage. Any observed transport damage is to be listed on the signed copy of the freight document.

There are many configurations or custom designs whose specifications may not be fully reflected in this manual. Contact your Blue Giant

Dealer to obtain the General Arrangement drawing for application specific designs.

Notify the freight forwarder, Blue Giant, and the dealer of any damage WITHIN 24 HOURS.

1.4

INSTALLER’S GUIDELINES

Please read all instructions carefully before installing this Blue Giant dock product. It is the installer’s responsibility to comply with the

following:

• The installation of Blue Giant dock products should comply with all applicable local or national building codes and regulations,

including any that may supersede this manual.

• Site surveys and other applicable install-related documentation must be properly and accurately completed prior to installation.

Failure to comply with this requirement may result in an improper install and possible voiding of the warranty.

Only Blue Giant-supplied or approved parts must be used. Any unauthorized parts substitution may void the warranty. Always lock out and

tag out any power source before performing any electrical work, in accordance with OSHA regulations and approved electrical codes. The

installer is responsible for reading, understanding, and complying with all personal protective equipment (PPE) policies in effect.

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

6 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

2.0

SAFETY MESSAGE COLOR IDENTIFICATION

This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To reduce

the possibility of equipment damage and serious injury or death, please follow the instructions and understand the warnings contained

in the messages. If warning decals become damaged or missing, replace them immediately. Avoid accidents by recognizing dangerous

procedures or situations before they occur.

DANGER

Serious injury or death will likely occur if the instructions are not followed.

WARNING

Serious injury or death may occur if the instructions are not followed.

CAUTION

Instructions marked caution concern safe operating procedure. Failure to comply may result in personal injury.

NOTICE

Procedures marked notice must be followed in order to reduce damage to machinery.

2.1

OPERATIONAL SAFETY WARNINGS

These are safety warnings that may be part of a procedure or hardware warning decal.

DANGER

• BEFORE BEGINNING ANY SERVICE PROCEDURES:

– Disconnect the power and follow all lockout / tagout procedures, as per OSHA requirements. Refer to wiring diagrams.

• Installation must be performed only by trained and authorized personnel.

• Prior to installation, place adequate barriers to prevent vehicle traffic from entering the work area.

• During installation, anchors must be properly torqued to achieve the necessary anchoring strength. DO NOT USE IMPACT

DRIVERS.

• Any electrical work must be performed by qualified personnel only.

• Do not remove the wheel chocks until loading / unloading is finished and the truck is cleared for departure and the lights have

changed to RED inside and GREEN outside.

WARNING

• Do not ground welding equipment to any electrical components.

• Do not allow the drill to go too deeply into the control box, as damage may occur to the control systems.

• Never use air to blow debris from the control box. Use a vacuum to perform any necessary cleaning.

• Do not connect green ground lead into control box or junction box until all welding has been completed.

• Improper adjustments may cause operational problems with equipment.

CAUTION

• Only trained personnel should operate or service this equipment.

• Do not operate the Control Panel until the transport vehicle is parked against the dock bumpers.

• Always park the Control Panel after use.

• Conduct routine inspections and maintenance. Failure to do so could cause equipment damage and or personal injury.

• Always call your authorized service representative or manufacturer immediately if a malfunction occurs.

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

7ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

NOTICE

• Do not ground welding equipment to any electrical components.

• Do not allow the drill to go too deeply when drilling holes in the control panel. Damage to the control systems may occur.

• Never use air to blow debris from control box. Use a vacuum to remove debris from control box.

• Do not connect green ground lead into control box until all welding has been completed.

• Always keep the work area clean and free of litter.

• Always clean all side openings of dirt and debris.

• Always clean up dry and liquid spills immediately after they occur.

• Always maintain proper lighting in the work area.

• If a procedure is not clearly defined in this manual, contact your Blue Giant Dealer.

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

8 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

3.0

LOCKOUT / TAGOUT PROCEDURE AND RULES

In accordance with the rules and regulations of the Occupational Safety and Health Administration (OSHA) and/or local jurisdiction, all

affected employees must be notified that the machine or equipment will be shut down and locked out to perform repair or maintenance

work.

The work area must be checked to verify that all personnel have been removed or safely repositioned.

The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source.

Blue Giant strongly recommends that only OSHA-approved and/or local jurisdiction lockout devices and procedures be utilized.

The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the

authorized employee responsible for the lockout.

It is mandatory that tagout notices shall NOT be susceptible to deterioration or illegibility due to weather conditions, exposure to chemicals

and/or moisture.

WARNING

Always lockout and tagout any power source before performing any work on any electrical devices or electrical controls according to

OSHA regulations and approved local electrical codes. Refer to wiring diagrams.

An example of lockout / tagout. Verify and comply with local codes/regulatory requirements.

3.1

ROTARY DISCONNECT: PLATINUM SERIES

The Platinum Series has a built-in rotary disconnect. The disconnect has two switch positions: ON and OFF, and can be locked in either

position.

XXXXXXXXXXXX

XXXXXXXXXXX

OPERATE

DO NOT

This Lock/Tag may

only be removed by:

OPERATE

DO NOT

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

9ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

3.2

ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY

This policy applies to static sensitive electronic products primarily printed circuit boards (PCBs) and sensors. Switches, relay, lamps, and

wire are not sensitive and do not apply.

If welding near ESD components, correctly protect and ground all necessary equipment.

1. Prior to handling PCBs, wear a static grounding wrist strap and clip it to an electrical ground. The metal plate on the inside of the

wristband must be in contact with the wearers skin.

2. PCBs should never be handed to other personnel or set down anywhere.

3. Place PCBs in black ESD shielding bags for return or storage. Only one PCB or sensor should be placed in a static bag. Attach

paperwork and other items to the outside with adhesive pouches or elastic bands.

4. The control boxes protect the PCBs inside from static, and should not be used to store manuals or other accessories.

ATTENTION

DO NOT DISCARD. Any components shipped

back to Blue Giant must be in their original

packaging (along with completed RGA form

taped to the OUTSIDE of the static bag) or

warranty may be voided.

OBSERVE PRECAUTIONS

FOR HANDLING

ELECTROSTATIC

SENSITIVE DEVICES

038-850E

BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL

10 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)

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