Bluelight Automatic Technology BL6-DU20PX Series Manuale utente

Integrated Door Motor Controller

User Manual

BL6-DU20PX Series

Ver. 1.7

Shenyang Bluelight Automatic Technology Co., Ltd.

Content

Foreword............................................................................................................................................................................... 1

1Safety Information................................................................................................................................................... 1

1.1 Label Description ........................................................................................................................................ 1

1.2 Safety Precautions...................................................................................................................................... 1

2Introduction ............................................................................................................................................................... 4

2.1 Model Description...................................................................................................................................... 4

2.2 Nameplate Information............................................................................................................................ 4

2.3 Specifications ............................................................................................................................................... 5

2.4 Product Appearance .................................................................................................................................. 6

2.5 Exterior Dimension .................................................................................................................................... 7

2.6 Confirmation upon Delivery ................................................................................................................... 8

3Installation and wiring ........................................................................................................................................... 8

3.1 Installation environment ......................................................................................................................... 8

3.1.1 Installation site requirement............................................................................................................ 8

3.1.2 Protect the controller from Foreign Object................................................................................. 9

3.2 Electrical installation ................................................................................................................................. 9

3.3 Wiring Terminal Description................................................................................................................... 9

3.3.1 Terminal Arrangements for Control Circuit................................................................................. 9

3.3.2 Terminal Arrangements for Drive Circuit.................................................................................. 10

3.3.3 Terminal Description for Control Circuit ................................................................................... 10

3.3.4 Terminal Description for Drive Circuit ....................................................................................... 11

3.3.5 Other Terminals.................................................................................................................................. 11

4Control Panel .......................................................................................................................................................... 12

4.1 Structure and functions......................................................................................................................... 12

4.2 Operation ................................................................................................................................................... 13

4.2.1 Menu Operation Process ................................................................................................................ 13

4.2.2 Read Fault Information.................................................................................................................... 14

4.2.3 Check Run/Stop Display Information ......................................................................................... 14

5Parameters .............................................................................................................................................................. 15

5.1 Parameters Menu Structure ................................................................................................................ 15

5.2 Function Parameter explanation ....................................................................................................... 16

5.2.1 Function List group............................................................................................................................ 16

5.2.2 Function Detail List............................................................................................................................ 16

6Detail Function Description............................................................................................................................... 23

6.1 F0 Basic Function Parameter ............................................................................................................... 23

6.2 F1 Motor Parameter............................................................................................................................... 25

6.3 F2 Performances Parameter ................................................................................................................ 26

6.4 F3 Door-open Running Parameters................................................................................................... 27

6.5 F4 Door-close Running Parameters................................................................................................... 30

6.6 F5 Door -control Auxiliary Parameters ............................................................................................ 33

6.7 F6 Distance Control Parameters......................................................................................................... 37

6.8 F7 I/O Parameters ................................................................................................................................... 39

6.9 F8 SYLG Car Top Board Parameters................................................................................................... 40

6.10 F9 Demonstration Running Parameters.......................................................................................... 42

6.11 FA Fault Parameters ............................................................................................................................... 43

7Application and Adjustment ............................................................................................................................. 44

7.1 Door Motor Controller Adjustment.................................................................................................. 44

7.1.1 Adjustment Process .......................................................................................................................... 44

7.1.2 Check Wiring........................................................................................................................................ 44

7.1.3 Encoder Check..................................................................................................................................... 44

7.1.4 Grounding Check................................................................................................................................ 45

7.1.5 Check Signal Lines by Indicator Light.......................................................................................... 45

7.1.6 Door Width Self-tune ....................................................................................................................... 46

7.1.7 Trial Running........................................................................................................................................ 46

7.2 Typical Applications................................................................................................................................ 46

7.2.1 Speed Control Mode......................................................................................................................... 46

7.2.2 Distance Control Mode.................................................................................................................... 48

8System Fault and Analysis.................................................................................................................................. 50

Foreword

Thank you for using the BL6-DU20PX series integrated door motor controller (hereinafter

referred to as door motor controller). The integrated door motor controller is a new generation of

intelligent elevator door control system. The product uses high performance inverter module and

advanced SVPWM control technology, achieving excellent door control performance, and integrated

with the SYLG car roof control board, using a controller to realize car communication signal, load

information collection, car door signal collection, door motor control and other functions, improving

the system integration degree, reduce the cost and fault risks. The main features of the integrated

door motor controller are as follows:

Apply advanced vector control technology to achieve precise control of motor running.

Running smoothly.

The perfect protection function and intelligent processing system, to ensure the safety of

operation, reduce the maintenance cost.

Supports asynchronous door motor without encoder running, reduce the cost and fault

risk of system.

Configurable input and output terminals function improve the flexibility to use.

Flexible external terminal wiring and high compatible, as the independent door motor

controller when used alone.

When used in conjunction with the SYLG control system, integrated door motor

controller can realize the car roof control board and door motor control function at the

same time, eliminating the installation of car roof part of separated type COP control

board.

The LED keypress and the digital operator and other debugging mode, convenient

debugging and use.

This manual introduces how to properly use the BL6-DU20PX series door motor controller.

Before use (installation, operation, maintenance, etc.), be sure to read this instruction manual

carefully. At the same time, please use this product after understanding the safety precautions of

this product.

This manual is for lift control designers, installation operators and maintenance personnel.

Installation, commissioning and maintenance must be performed by trained and qualified personnel.

This manual is copyrighted. Prohibit unauthorized copy, reprint, copy book all or part of this

manual. Information in this manual is subject to change without further notice.

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

1Safety Information

1.1 Label Description

The following conventions are used to indicate precautions in this user guide. Failure to notice

the precautions provided in this user guide can result in serious or even fatal injury to damage to the

products or to related equipment and systems.

Indicates precautions that if not heeded could possibly result in loss of life or

serious injury.

Indicates precautions that if not heeded could result in relatively serious or

minor injury to the operator and damage to the product. Also, it should be

noted that even for precautions, in certain situations could result in serious accident.

Indicate important information that should be memorized.

1.2 Safety Precautions

Confirmation upon Delivery

Never install an integrated controller that is damaged or missing components.

Doing so can result in injury.

Installation

Always hold the case when carrying the integrated controller

Otherwise the integrated controller may drop and damage.

Please install the device to a metal surface or other non-flammable objects

Otherwise there is a fire-hazard potential.

Please mount the device to an object that is strong enough.

Otherwise the integrated controller may drop and damage.

Please install the device in a dry place where water or rain could not get into.

Otherwise the integrated controller could get damaged.

Do not install the device in the environment containing flammable, explosive

gas or nearby.

Otherwise there is risk of fire or explosion.

Do not leave any metallic objects inside the integrated controller

Otherwise it may damage the device and has fire-hazard potential.

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

Wiring

Always turn OFF the input power supply before wiring terminals.

Otherwise, an electric shock or fire can occur.

Wiring must be performed by an authorized person qualified in electrical

work.

Otherwise, an electric shock or fire can occur.

Be sure to ground the ground terminal. (200 V Class: Ground to 100 Ω or less,

400 V Class: Ground to 10 Ω or less)

Otherwise, an electric shock or fire can occur.

Always check the operation of any Emergency stop circuits after they are

wired.

Otherwise, there is the possibility of injury. (Wiring is the responsibility of the user.)

Never touch the output terminals directly with your hands or allow the

output lines to come into contact with the Controller case. Never short the output

circuits.

Otherwise, an electric shock or ground short can occur.

Check to be sure that the voltage of the main AC power supply satisfies the

rated voltage of the Controller.

Injury or fire can occur if the voltage is not correct.

Do not perform voltage withstand tests on the Controller.

Otherwise, semiconductor elements and other devices can be damaged.

Connect braking resistors, Braking Resistor Units, and Braking Units as shown

in the I/O wiring examples.

Otherwise, a fire can occur and the Controller braking resistors, Braking Resistor Units,

and Braking Units can be damaged.

Tighten all terminal screws to the specified tightening torque.

Otherwise, a fire may occur.

Trial Operation

Check to be sure that the front cover is attached before turning ON the power

supply.

Otherwise, an electric shock may occur.

Do not get close to machine and related objects when choosing the error auto

reset function, as the drive will automatically restart after warning reset.

Otherwise, an injury may occur.

Provide a separate fast stop switch; the Digital Operator STOP Key is valid

only when its function is set.

Otherwise, an Injury may occur.

Reset alarms only after confirming that the RUN signal is OFF.

Otherwise, an Injury may occur.

Do not perform fault operation and signal checking while the drive is running.

Otherwise an injury may occur, and the drive may get damaged.

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

Do not touch the radiation fins (heat sink), braking resistor, or Braking

Resistor Unit. These can become very hot.

Otherwise, a burn injury may occur.

Do not touch the braking resistor.

Doing so can result in electric shock.

Be careful when changing Controller settings. The Controller is factory set to

suitable settings.

Otherwise, the equipment may be damaged.

Maintenance and Inspection

Do not touch the Controller terminals. Some of the terminals carry high

voltages and are extremely dangerous.

Doing so can result in electric shock.

Always have the protective cover in place when power is being supplied to

the Controller. When attaching the cover, always turn OFF power to the Controller

through the MCCB.

Doing so can result in electric shock.

After turning OFF the main circuit power supply, wait for the time indicated

on the front cover, and make sure the CHARGE indicator light has gone out, and then

perform maintenance and inspection.

The capacitor will remain charged and is dangerous.

Maintenance, inspection, and replacement of parts must be performed only

by authorized personnel. Remove all metal objects, such as watches and rings, before

starting work. Always use grounded tools.

Failure to heed these warning can result in electric shock.

Do not change the wiring, or remove connectors or terminal, during power on

period.

Otherwise, an electric shock may occur.

A CMOS IC is used in the control board. Handle the control board and CMOS IC

carefully.

The CMOS IC can be destroyed by static electricity if touched directly.

Other

Do not attempt to modify or alter the Door Motor Controller.

Doing so can result in electrical shock or injury.

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

2Introduction

This chapter introduces models, specifications, product appearance, size, and product function

of the BL6-DU20PX series integrated door motor controller, and describes the checks required upon

receiving or installing a door motor controller.

2.1 Model Description

The model of the integrated door motor controller on the nameplate indicates the specification,

voltage level, and maximum motor capacity of the controller in alphanumeric codes. Refer to figure

2.1 for example (400w).

BL6 -DU 20P4 -S

Controller series

Controller type S: Small Size Model

Null: Standard Model

Voltage level

2:220V

1:110V Maximum machine power

0P2: 200W

0P4: 400W (Recommended)

FIGURE 2.1 MODEL DESCRIPTION DIAGRAM

2.2 Nameplate Information

Nameplate information is shown in figure 2.2 below.

Nameplate attached to the right side of BL6-DU series door motor controller describes the

model, power, input, output, serial number, and other information about the controller.

Example: A standard nameplate for BL6-DU series door motor controller.

MODEL: BL6-DU20P4

INPUT: 1PH AC220V 5.4A 50/60Hz

OUTPUT:3PH AC0-220V 2.6A 0-60Hz

LOT NO.: XXXXXXXX MASS: 2.5Kg

S/N: XXXXXXXX-XXXXXXXXXXX-XX

FIGURE 2.2 NAMEPLATE INFORMATION

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

2.3 Specifications

Specifications of BL6-DU Series Integrated Door motor controller in chart 2.1.

Note: For the following specifications have no special clarification, small size model (S) and

standard model are assumed to be identical.

CHART 2.1 SPECIFICATIONS

MODEL BL6-DU20P□

20P4

20P2

MAX MOTOR POWER(KW)

400

200

OUTPUT

RATED OUTPUT CAPACITY(KVA)

0.6

0.3

RATED OUTPUT CURRENT(A)

2.6

1.3

INPUT

GRID VOLTAGE(V)

1-PHASE, AC220, -15%-20%

GRID FREQUENCY(HZ)

50HZ±3Hz

DRIVE

FEATURES

MAX OUTPUT FREQUENCY(HZ)

99.00HZ

SPEED RANGE

1:50(OPEN LOOP V/F CONTROL);

1:1000(CLOSED LOOP VECTOR CONTROL)

STEADY SPEED ACCURACY

±0.5% (OPEN LOOP V/F CONTROL);

±0.05% (CLOSED LOOP VECTOR CONTROL)

STARTING TORQUE

0Hz-180%(CLOSED LOOP VECTOR CONTROL);

1HZ-150% (OPEN LOOP V/F CONTROL)

FREQUENCY RESOLUTION

0.01HZ

CURRENT RESOLUTION

0.01A

CARRIER FREQUENCY

2KHZ-16KHZ

MAIN

FUNCTION

FOR ASYNCHRONOUS MOTOR,SUPPORT RUN DIRECTLY WITHOUT ENCODER AFTER FILLING MOTOR BASIC PARAMETERS;

FOR SYNCHRONOUS MOTOR,SUPPORT TUNE MOTOR PARAMETERS AND ENCODER ZERO POSITION WITH LOAD OR

WITHOUT LOAD.

SUPPORT AC PMSM (PERMANENT MAGNET SYNCHRONOUS MACHINE)CLOSED LOOP VECTOR CONTROL WITH

NORMAL ABZ ENCODER,ENCODER OPEN LOOP COLLECTOR OUTPUT OR PUSH-PULL OUTPUT MODE

SUPPORT PROMOTE TORQUE AUTOMATICALLY OR MANUALLY WITH OPEN LOOP V/F CONTROL MODE

INTEGRATED THE FUNCTION OF DOOR CONTROL BOARD ON CAR ROOF.WHEN WORK WITH SYLG ELEVATOR CONTROL

SYSTEM,THE DOOR CONTROL BOARD ON CAR ROOF CAN BE OMITTED.(S TYPE DOES NOT SUPPORT THIS FUNCTION.）

SUPPORT DOOR WIDTH SELF-LEARNING FUNCTION.

SUPPORT AUTO-DEMONSTRATING FUNCTION

SUPPORT OBSTRUCTION AUTO-RECOGNIZE FUNCTION.

PROTECTI

OVERLOAD PROTECTION

STOP AT 150% RATED CURRENT 60S/200% RATED CURRENT 1S

SUPPORT CONTROLLER OVER VOLTAGE PROTECTION,UNDER-VOLTAGE PROTECTION,OVER CURRENT PROTECTION,

OPEN-PHASE PROTECTION,INTER PHASE SHORT-CIRCUIT PROTECTION AND OTHER FUNCTIONS.

I/O

RELAY OUTPUT

Standard Type

3OUTPUTS:2SPDTS (SINGLE-POLE DOUBLE-THROW), 3A/30VDC;

1NORMALLY CLOSED CONTACT,16A/250VAC

S Type

3OUTPUTS:3SPDTS (SINGLE-POLE DOUBLE-THROW), 3A/30VDC

OPTICAL ISOLATION INPUT

8INPUTS WITH BUILT-IN CURRENT LIMITING RESISTOR,EXTERNAL DC 24V

POWER SUPPLY,DISTINGUISH POLARITY,AND CONFIGURABLE BY SOFTWARE.

USING

AMBIENCE

COOLING

NATURAL COOLING

PROTECTION DEGREE

IP20

AMBIENT TEMPERATURE HUMIDITY

-10°C -+40°C, 5~95% RH, NON-CONDENSING

VIBRATION

>1G LOWER THAN 20HZ

APPLICATION SITUATION

INDOORS,WITHOUT DIRECT SUNLIGHT,DUST,CORROSIVE/EXPLOSIVE GASES

STORAGE SITUATION

CLEAN/DRY/INDOORS

ALTITUDE

<1000M

Shenyang Bluelight Automatic Technology Co., Ltd.

BL6-DU20PX series Integrated Door Motor Controller User Manual

2.4 Product Appearance

Refer to figure 2.3 for the appearance of BL6-DU series integrated door motor controller.

FIGURE 2.3 APPEARANCES OF STANDARD TYPE

FIGURE 2.4APPEARANCES OF S TYPE

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