BM PRO Genius Series Manuale utente

OWNER’S MANUAL

Genius

TEAMBMPRO.COM

Born by the innovative spirit of our parent company

Setec, with over 50 years’ experience in power

solutions, and design and manufacturing facilities in

Melbourne, we are the leading experts in RV power

management.

Inspired by the great Australian outdoors, we have

created a range of rugged, smart and reliable

products to power your adventures.

Our range of battery chargers, monitors and power

management systems for caravans gives you peace of

mind when you are on the road, so that you can relax

in even the most far-ﬂung destinations, knowing that

you have control over your vehicle power.

To learn more about the BMPRO range of products,

please visit our website teambmpro.com

TEAM

BMPRO

.COM

POWERING YOUR ADVENTURES

Failure to observe these instructions properly may result in personal injury, or loss

of life.

Ensure that there is good ventilation from the battery area.

This appliance is not intended for use by young children or inﬁrm persons without

supervision. Young children should be supervised to ensure that they do not play

with the appliance.

Batteries are electrically alive at all times and must be treated with extreme caution.

They can supply high short circuit currents, even if they appear damaged.

Take care that dropping or touching of metal objects onto the battery cell does not

cause short circuits.

Remove any personal metal adornment such as a chain, watch or ring, which could

cause short circuits and personal injury.

If the supply cord is damaged, it must be replaced by the manufacturer, its service

agent or similarly qualiﬁed persons in order to avoid a hazard.

SAFETY PRECAUTIONS

Please read the Safety Precautions carefully before installing the power

supply. Be sure to observe all precautions without fail

After completing installation, conduct a trial operation to check for faults.

WARNING

Failure to observe these instructions properly may result in property damage or

personal injury, which may be serious depending on the circumstances.

Refer to the installation section before operating. Correct installation is the most

critical factor in ensuring the safe use of the power supply. If every consideration of

these instructions has been satisﬁed the power supply will be safe to operate.

Ensure that cable connections to batteries have the correct polarity and are

protected against accidental short circuit.

Ensure that the shrouding supplied with the battery is ﬁtted to the terminals.

Before servicing a battery, disconnect the power supply from the mains supply.

Do not attempt to charge non-rechargeable batteries. Charging a nonrechargeable

battery may result in the battery catching ﬁre or possible explosion.

Do not allow water or other liquids to enter the installation area.

CAUTION

The BMPRO product range is proudly designed and manufactured in Melbourne, Australia,

and represent a high-quality product that will power your adventures for years to come.

DISCLAIMER BMPRO accepts no liability for any loss or damage which may occur from

the improper or unsafe use of its products. Warranty is only valid if the unit has not been

modiﬁed or misused by the customer.

MANUAL PART 033930

REV 1C

CONTENTS

SAFETY PRECAUTIONS 4

ABOUT THE GENIUS-II POWER SUPPLY 8

DESCRIPTION OF PARTS 9

INSTALLING THE GENIUS-II POWER SUPPLY 10

Personnel 10

Ventilation, Orientation and Thermal Considerations 10

Mounting 10

Mains Cable 10

Load, Battery and External DC Input Connections 11

Remote Load-Isolator Switch Connection 14

Battery Connection / Disconnection Procedure 15

BATTERIES 16

Paralleling Batteries 16

Storage 17

Deeply Discharged Batteries 17

SERVICING 18

FUNCTIONAL DESCRIPTION 18

Functional Diagram 18

AC/DC Power Supply 19

Fault Protection 19

Fusing 19

Battery Charging Features 19

Battery Charging Management 20

Battery Charging Store Mode 20

LED INDICATOR 21

SPECIFICATIONS 22

REPAIRS & AFTER-SALES SERVICE 22

WARRANTY TERMS AND CONDITIONS 23

ABOUT THE GENIUS-II POWER SUPPLY

The Genius-II has been designed for use in caravans and similar recreational

vehicles, providing a DC power system with optional battery back up. The

units operate from 240 Vac and provide an isolated 13.65 Vdc output at 35 A

for powering the load and charging the caravan battery. All the necessary

protection and operating features for the load and battery are provided. An

optional DC input is also provided to enable battery charging and powering

of the load from an external +13.8 V DC power source.

The unit is fully enclosed ready for direct wall mounting. All connections are

at the base of unit providing convenient wiring and installation. User access

to all load and battery fusing has been provided at the base of the unit.

The Genius-II is available in two diﬀerent battery charge currents.

WHAT’S INCLUDED

Included with this product are:

9Genius-II Power Supply

9Genius-II Owner’s Manual

Table 1: Genius II Models and their respective maximum battery charge current ratings

MODEL BATTERY CHARGE CURRENT

Genius-II Genius-IIA Genius-IIN 15A

Genius-IIH Genius-IIHA Genius-IIHN 30A

DESCRIPTION OF PARTS

1. Mains Cable

(Permanently Connected)

240V input power for charging

the caravan battery and

powering loads

2. Mounting Bracket

3. Illuminated Power Switch

240 V input power switch

4. Load Fuses

Ten fuses for the 12 V loads

5. Load Terminal Block, Positive

Connection

Used for connecting the positive

wire of the 12 V loads

6. Heatsink Fins

Air ﬂow past the ﬁns removes

excess heat from the unit

7. Load Terminal Block, Common

Negative Connection

Used for connecting the negative

wire of the 12 V loads

8. Indicator

Multi-colour status indicator

9. Battery Fuse

Fuse for caravan battery

connection

10. Battery Negative Terminal

Connection point for battery

negative terminal and external

DC input negative wire

11. Battery Positive Terminal

Connection point for caravan

battery positive terminal

12. External DC Input Terminal

Connection point for external

DC input positive wire

13. Remote Switch Terminal block

Terminal block for connecting

an optional remote switch. This

switch is used to disconnect the

loads from all power.

Names and Functions of Parts

Mains Cable (permanently

connected)

240 V input power for charging the

caravan battery and powering loads

Mounting Bracket

Illuminated Power Switch

240 V input power switch

Load Fuses

Ten fuses for the 12 V loads

Load Terminal Block, Positive

Connection

Used for connecting the positive wire

of the 12 V loads

Heatsink Fins

Air flow past the fins removes excess

heat from the unit

Load Terminal Block, Common

Negative Connection

Used for connecting the negative wire

of the 12 V loads

Indicator

Multi-colour status indicator

Battery Fuse

Fuse for caravan battery connection

Battery Negative Terminal

Connection point for battery negative

terminal and external DC input

negative wire

Battery Positive Terminal

Connection point for caravan battery

positive terminal

External DC Input Terminal

Connection point for external DC input

positive wire

Remote Switch Terminal block

Terminal block for connecting an

optional remote switch. This switch is

used to disconnect the loads from all

power.

3 4 7 12 13821 5 111096 2

INSTALLING THE GENIUS-II POWER SUPPLY

PERSONNEL

Installation is to be carried out only by suitable qualiﬁed personnel.

VENTILATION, ORIENTATION AND THERMAL CONSIDERATIONS

The preferred orientation is with the cooling ﬁns vertical and located such

that there is a minimum of 80 mm free air space above and below them. This

allows for the lowest operating temperature of the internal electronics and

hence the highest reliability of the product.

The ﬁnal enclosure must also provide adequate ventilation to the outside

world (or larger internal cavity) to prevent excessive heating of the air within

the enclosure.

The unit is rated to provide full power in both vertical and horizontal

orientations with enclosure air temperatures up to 50°C.

Note: The enclosure air temperature can easily exceed 50°C if adequate

ventilation is not provided.

The unit has over-temperature protection, meaning it will shut down if its

internal temperature rises above a safe level. The unit will automatically

restart once it has cooled to an acceptable level.

MOUNTING

The Genius-II should be securely mounted to a suitably strong surface, using

the two pre-drilled mounting brackets. Dimensional details are provided in

Figure 1.

MAINS CABLE

This is pre-cabled and ﬁtted with AS/NZ mains plug ready for connection to

an internal 240 V GPO. Ensure that the connection to the mains supply is in

accordance with the national wiring rules, and that the earth connection is

installed.

WARNING

Do not install unit in same compartment where

ﬂammable material such as petrol is stored.

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