BMS Cavalier 150 Manuale utente

WELCOME

Our scooter presents you with a challenge; a challenge to master a machine, a challenge

to experience adventures, a challenge to be free. Unlike an automobile, there is no metal

cage around you. There is only you and the road, linked together by a vehicle that resp-

onds to your every command like no other. Your reward…FREEDOM.

To answer this challenge, and to enjoy the adventures ahead, you should first become th-

oroughly familiar with this owner’s manual.

As you read this manual, you will find information that is preceded by a NOTICE. This

information is intended to help you avoid damages to your scooter, your body, property

of others, and the environment.

Note: If there are any discrepancies between the real scooter and its photographs, the real scooter will take precedent.

1. Operator and Passenger

This scooter is designed to carry one operator and one passenger. Never exceed the manufacturer’s recommended maximum

weight capacity as shown on the loading label.

2. On-road Use Only

This scooter is designed to be used only on paved roads.

3. Read This Owner’s Manual Carefully

Pay special attention to safety messages that appear throughout this manual. This manual should be considered a permanent

part of your scooter, and should remain with the scooter when resold to subsequent owners.

IMPORTANT INFORMATION

Mirror...................................... 16

Rear storage/Helmet hoot

Electric circuit diagram.............31

Major technical parameters......32

Important Safety Information

Understand the challenges that you will face when operating a scooter will greatly improve your safety on the roads. There ar e

many things that you can do to protect yourself when riding. You will find many helpful recommendations throughout this

manual. Following are few that we consider most important.

Always Wear Protective Gears

It is a proven fact: helmets significantly reduce the number and severity of head injuries. Always wear helmets, eye protection,

sturdy boots, gloves, and other protective gears when riding.

Make Yourself Visible

Some drivers do not see scooters because they do not look for them. To make yourself more visible:

• Wear bright reflective clothing while riding.

• Position yourself in the traffic lane so other drivers can see you.

• Signal before turning or changing lanes.

• Use your horn to alert others on the road.

• Always use headlights while riding, even during daytime.

SAFETY INFORMATION

Ride Within Your Limit

Pushing the limits is a common cause of scooter accidents. Never ride beyond your personal abilities or faster than conditions

warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgments and

ride safely.

Keep Your Scooter In Safe Condition

For safe riding, it is important to inspect your scooter before every ride, and perform recommended maintenance in a timely

manner.

Loading Limit Guidelines

Your scooter has been designed to carry you and one passenger. When you carry a passenger, you may notice some changes in

acceleration and braking. However, as long as you keep your scooter well maintained, with good brakes, you can safely carry

loads within manufacturer’s recommended weight limit. Exceeding the weight limit or carrying an unbalanced load can

seriously affect your scooter’s handling, braking, and stability. Improper modifications and poor maintenance can also reduce

your safety.

SAFETY INFORMATION

1. R and L rear mirror

2. R and L brake

3. Helmet hook

4. Speedometer

5. Main switch

6. Battery

7. Air cleaner

8. Seat lock

9. Rear light assembly

10. R and L reflector

11. Oil tank

12. Center stand

13. Kick starter

14. Side stand

15. Muffler

16. R and L rear turn signal

17. Headlights

18. L and R turn light

DESCRIPTION

1. Speedometer

2. Odometer

3. Turn signal indicator

4. High beam indicator

5. Fuel gauge

315

Steering Lock

Turn the handlebar fully to the left and lock the steering as

show below to prevent theft:

Push the key in when it’s in OFF position Release the key

Turn to LOCK position

Fuel tank is located underneath the seat cushion. To open,

turn the cap counterclockwise unil it unlocks.

Lock the fuel tank by pressing down on the cap and turning

it clockwise.

2. The “

.” mark on the fuel tank cap indicates that

when the key turns clock wise about 1/4 round, it will

be returned to this position by spring force.

3. The key can only be removed in the “lock” position.

NOTE:

*The fuel tank cap is not closed if it has not been locked

by the key.

*The key can not be removed if the fuel tank cap is not

locked properly.

Description:

1.When closing the fuel tank cap, the “ ” mark on the cap

should be in alignment withe the “ ” mark on the filling

hole.

The setting-up is only for scooters with Emark

Rear Storage Compartment

Brake Levers

Check for correct free play in the brake levers and correct

them if necessary. Make sure the brakes are working

properly by checking at low speed shortly after starting out.

NOTE:

A soft, spongy feel in the brake lever indicates a failure

in the brake system. Do not operate the scooter until the

failure in the brake system has been corrected. Ask a

dealer for immediate repairs.

PRE-OPERATION CHECKS

Brakes

PRE-OPERATION CHECKS

Brake Fluid

Check the brake fluid level. Add fluid if necessary.

Recommend brake fluid: DOT3

NOTE:

*Brake fluid may deteriorate painted surfaces or plastic

parts. If spilled, clean it up at once.

*If brake fluid leakage is found, ask a dealer for immedi-

ate repaires. Such leakage could indicate a hazardous

condition.

1. Minimum level

Brake Fluid Leakage

Apply the brake a few times. Check to see if any brake fluid

leaks out from the pipe joints or the master cylinder

Turn the throttle grip and check the free play to see if it

operates properly. Make sure the grip returns to the original

position by spring force when released. Ask your local

dealer to make any necessary adjustments.

Throttle Grip

Engine Oil

Make sure the engine oil is at the specified level.

Fill with oil if necessary. (See page 23 for details).

Recommended Engine Oil:

Four stroke engine oil SAE 15W-40 SF

PRE-OPERATION CHECKS

1. Dipstick a. Maximun level b. Minimum level

1.Maximum level

2.Minimum level

To ensure maximum performance, longer durability, and

safe operation, always check and adjust the tire pressure

before operating your scooter.

NOTE:

*Tire pressure should be checked and adjusted when tire

temperature equals the ambient air temperature. Tire

pressure must be adjusted according to the total weight

of cargo, rider, passenger, accessories, and vehicle speed.

Refer to tire walls for proper inflation pressure.

Tires

Make sure the total weight of the cargo, rider, passen-

ger, and accessories do not exceed the maximum

loading limit of your scooter. Operating overloaded

scooter could cause tire rupture, an accidents, and

injuries.

NOTE:

Proper loading affects several characteristics of

your scooter, such as handling, braking, accelera-

tion, and safety. Do not carry loosely packed items

that can shift during travel. Securely pack your

heaviest items close to the center of your scooter

and distribute the weight evenly from side to side.

Properly adjust the suspension to your load, and

check the condition and pressure of your tires.

Tire Inspection

Always check the tires before operating your scooter.

Contact a dealer if center tread depth reaches the limit as

show, if the tire has a nail or glass fragments in it, or if the

sidewall is cracked, and have the tire immediately replaced.

Minimum Tire Tread Depth:

Front:1.5mm

Rear: 2.0mm

PRE-OPERATION CHECKS

seated

on the scooter. you have the best view of rear traffic.

6.4 L

5. For a cold vehicle, preheat the engine for 1-3 minutes

before riding.

NOTE:

*For maximum engine life, never accelerate hard with a

cold engine.

*Always return the kick starter to the original position

after starting.

*The exhaust fumes are poisonous and can cause loss of

consciousness and even death within a short time. You

must operate your scooter in an area with adequate

ventilation.

Starting Off

1. Apply the rear brake lever with your left hand and hold

the rear grip with your right hand. Push the scooter off the

main stand.

2. Sit astride the seat, with left foot touching the ground to

avoid inclination.

3. Release the rear brake lever.

4. Check for oncomiong traffic and use your turn signal.

5. Turn the throttle grip slowly and you are off. Remember

to turn off the signal after use.

OPERATION

0-200 miles:

200-350 miles:

350-550 miles:

20 miles

25 miles

30 miles

miles

Periodic Maintenance and Minor Repair

Periodic inspection, adjustments, and lubrication will keep

your scooter in the safest and most efficient condition

possible. You must take into consideration that weather,

terrain, geographical locations, and a variety of causes all

tend to demand that each owner alter the time schedule for

regular maintenance to shorter intervals.

The most important points of scooter maintenance: inspec-

tion, adjustments, and lubrication are explained in the

following pages.

NOTE:

*If you are not familiar with servicing your scooter,

consult your local dealer. Your scooter is designed for

use on paved road surfaces only. If you operate the

scooter in abnormally dusty, muddy, or wet conditions,

the air filter should be cleaned or replaced more

frequently. Consult your local dealer for proper mainte-

nance intervals.

PERIODIC MAINTENANCE AND REPAIR

190

Oil Filter

Filter

1250mi,

1250mi 3100mi.

620mi,

620 1250 1850 2500 3100 3700 4350 4950 5600 6200 6800 7450

If your scooter exceeds the riding distance listed in the maintenance chart, follow the intervals for service.

If your scooter is frequently used in a dustyarea, air filter shoold be cleaned or replaced more frequently.

Exhaust Emissions Check with local laws and regulations regarding emissions inspections.

drain plug

oil filler

200 miles.

300 miles.

650 miles.

200 miles.

miles,

2,000

650 miles.

Spark Plug Inspection

The spark plug is an important engine compo-

nent. The condition of the spark plug can

indicate the condition of the engine. Therefore,

you should periodically inspect it for signs of

deterioration. The ideal color on the white insu-

lator around the center electrode is a medium to

light tan color for a scooter that is being ridden

normally.

Deposits will cause the spark plug to slowly

break down and erode. You should replace the

spark plug if electrode erosion becomes exces-

sive, or if carbon and other deposits become

excessive. Before installing the spark plug,

measure the electrode gap with a wire thickness

gauge. Adjust the gap to the specification.

Spark Plug Gap: 0.8mm

When installing the plug, always clean the

gasket surface. Wipe off any grime from the

threads. Tighten the spark plug with your fingers

first, then finish tightening with a wrench.

PERIODIC MAINTENANCE AND REPAIR

The front brake lever free play should be adjusted to 2-5mm

at the brake lever end.

The rear brake lever free play should be adjusted to 2-5mm

at the brake lever end.

Loosen the locknut and turn the adjusting bolt in direction A

to increase free play, in direction B to decrease free play. Be

sure to tighten the locknut after adjustments.

NOTE:

When it is not impossible to make the proper adjust-

ments on your own, consult your local dealer for profes-

sional guidance.

PERIODIC MAINTENANCE AND REPAIR

Brake Lever Free Play Adjustment Inspection of Brake Fluid Level

Insufficient brake fluid may allow air to enter the brake

system, possibly causing the brakes to become ineffective.

Before riding, check that the brake fluid is above the

minimum level and fill when necessary.

Observe These Precautions:

1. When checking the brake fluid level, make sure the top of

the master cylinder is leveled.

2. Use only the designated brake fluid. Otherwise, the rubber

seals may deteriorate, causing leakage and poor brake perfor-

mance. Recommended Brake Fluid: DOT3

3. Refill with the same type of brake fluid. Mixing fluid may

result in a harmful chemical reaction and lead to poor brake

performance.

4. Be careful that water does not enter, which may result in

vapor lock.

5. Brake fluid may deteriorate painted surfaces and plastic

parts. Always clean up the spilled fluid immediately.

6. Have a dealer check the cause if brake fluid level goes down.

SAE 10W40 motor oil

Cable Inspection and Lubrication

NOTE:

*Damage to the outer housing of cables may allow

internal rusting and cause interference with cable move-

ment. Replace damaged cables as soon as possible to

prevent unsafe conditions.

Inspect the inner cable and the cable end. If it does not

operate smoothly, ask a dealer to replace them.

Front Fork Inspection

Securely support the scooter so there is no danger of it

falling over.

1. Visual Check:

Check for scratches or damage on the inner tube and exces-

sive oil leakage from the front fork.

2. Operation Check:

Place the scooter on a level place.

a. Hold the scooter in upright position and apply the front

brake.

b. Push down hard on the handlebars several times and

check if the fork rebounds smoothly.

NOTE:

*If any damage or jerky movement is found with the

front fork, consult your local dealer.

Indice

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