Body Rider BRD 2000 Manuale utente
* This item is for consumer use only and it is not meant for commercial use.
For use under U.S. Patent numbers 6159132, D459773, D438264
BRD 2000/2080
OWNER’S MANUAL
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General Information
Warranty
Body Flex Sports warrants your product for
a period of 1 year for the frame and 90 days
on all parts if the item is used for the intended
purpose, properly maintained and not used
commercially. Any alterations or incorrect
assembly of the product will void this warranty.
Proof of purchase must be presented for any
warranty validation (no exceptions). This
warranty applies to the original purchaser only
and is not transferable.
This warranty does not cover abuse or defects
caused during use, storage or assembly.
During the warranty period, Body Flex Sports
reserves the right to:
a). provide replacement parts to the
purchaser in an effort to repair the item.
b). repair the product returned to our
warehouse (at the purchaser’s cost).
c). replace the product if neither of the two
previously mentioned actions effect repair.
This warranty does not cover normal wear and
tear on upholstery.
Questions
If you have any questions concerning the
assembly of your item or if any parts are
missing, please DO NOT RETURN THE
ITEM TO THE STORE OR CONTACT THE
RETAILER. Our dedicated customer service
staff can help you with any questions you may
have regarding the assembly of this unit and
can also mail you replacement parts.
Customer Support
Customer Support is open 9:00 a.m. to 5:00
p.m. (Pacific Time) Monday through Friday.
Please contact us by any of the following
means.
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: (888) 266 - 6789
Fax: (909) 598 - 6707
Email: info@bodyflexsports.com
Safety
Before you undertake any exercise program,
please be sure to consult with your doctor.
Frequent strenuous exercise should be
approved by your doctor and proper use
of your product is essential. Please read
this manual carefully before commencing
the assembly of your product or starting to
exercise.
• Please keep all children away from this item
when in use. Do not allow children to climb or
play on them when they are not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there
is at least 3 feet of free space in all directions
around your product while you are exercising.
• Regularly check to see that all nuts, bolts and
fittings are securely tightened. Periodically
check all moving parts for obvious signs of
wear or damage.
• Clean only with a damp cloth, do not use
solvent cleaners. If you are in any doubt, do
not use your product; contact CUSTOMER
SUPPORT.
• Before use, always ensure that your product
is positioned on a solid, flat surface. If
necessary, use a rubber mat underneath to
reduce the possibility of slipping.
• Always wear appropriate clothing and
footwear such as training shoes when
exercising. Do not wear loose clothing that
could become caught in moving parts during
exercise.
• Do not use this unit if it is not functioning
properly or if it is not fully assembled.
• Do not use this unit for commercial purposes.
Storage and Use
Your product is intended for use in clean
dry conditions. You should avoid storage in
excessively cold or damp places as this may
lead to corrosion and other related problems.
Weight Limit
Your product is suitable for users weighing:
250 pounds or less.
• Before use, you must read and understand all
instructions & warnings stated in this Owner’s
Manual as well as posted on the equipment.
• It is the facility owner’s responsibility to properly
instruct users on the proper operation of the
equipment and to warn them of the potential
hazards.
• If at any time during exercise you feel faint, dizzy
or experience pain, stop and consult your
physician.
Assembling Tools
- Ruler with both metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
BRD 2000/2080 Page 1
Hardware & Tool List
The following parts list describes all of the parts illustrated on the
exploded diagram on the following page. Please note, most of
these parts are already pre-assembled on your unit.
Bolt
#05 Hex Bolt (M10x55 mm)
[2 Pieces] Pre-assembled
#44 Hex Bolt (M10x45 mm)
[4 Pieces] #46 Carriage Bolt (M10x57 mm)
[4 Pieces]
#62 Right Pedal Hinge Bolt [1 Piece]
#63 Left Pedal Hinge Bolt [1 Piece]
Washer
#43 Arc Washer
(φ10x2.0xφ25xR28) [4 Pieces]
#51 Spring Washer
( D12) [2 Pieces]
#56 Washer (φ10.2xφ25x2)
[2 Pieces] Pre-assembled
#64 Special Washer
(φ25xφ13x17x3.0) [2 Pieces]
Nut
#45 Nylon Nut (M10)
[8 Pieces]
Pre-assembled
#47 Nut (M10)
[4 Pieces]
#48 Left Nylon Nut
(B0.5x20 S19)
[1 Piece]
#49 Right Nylon Nut
(B0.5x20 S19)
[1 Piece]
Others
#12 Handlebar
Axle (φ16x410 mm)
[1 Piece]
#54 Lock Pin for Pedal Hinge
Bolt (φ3x16 mm)
[2 Pieces]
#42 Cap
(S16)
[8 Pieces]
#41 Cap
(S13)
[2 Pieces]
#17 Knob Bolt
(M8x36 mm)
[3 Pieces]
Tools
#68 Tool 1 (2-S17,S19)
[2 Pieces]
#69 Tool 2 (S8)
[1 Piece]
#70 Tool 3 (S13-14-15)
[1 Piece]
#72 Carriage Bolt (M8x73 mm)
[1 Piece]
#76 Bolt (M8x30 mm)
[2 Pieces]
#74 Arc Washer
(φ8.2x2xφ20xR28)
[1 Piece]
#81 Washer (φ8.2x1.2xφ17)
[3 Pieces] Pre-assembled
#84 Washer (φ10.5x2xφ20)
[1 Piece]
#82 Nylon Nut (M8)
[3 Pieces]
Pre-assembled
#75 Nut (M8)
[1 Piece]
#85 Tool 4 (S6)
[1 Piece]
[4 pieces]
#57 Knob Bolt
(M12x24 mm)
[1 Piece]
Pre-assembled
Pre-assembled
BRD 2000/2080 Page 2
Parts Listing
The following parts list describes all of the parts illustrated on the
exploded diagram on the following page. Please note, most of
these parts are already pre-assembled on your unit.
BRD 2000/2080 Page 3
# Descriptoin # Descriptoin
101 41 Cap (S13)
02 Front Stabilizer 42 Cap (S16)
03 Rear Stabilizer 43 Arc Washer (φ10x2.0xφ25xR28 mm)
04L Left Coupler Bar 44 Hex Bolt (M10x45 mm)
04R Right Coupler Bar 45 Nylon Nut (M10)
05 Hex Bolt (M10x55 mm) 46 Carriage Bolt (M10x57 mm)
06L Left Pedal Tube 47 Nut (M10)
06R Right Pedal Tube 48 Left Nylon Nut (B0.5x20 S19)
07L Left Handle Bar 49 Right Nylon Nut (B0.5x20 S19)
07R Right Handle Bar 50 Electronic Monitor
108L 51 Spring Washer (D12)
108R 52 Nut (M6)
09 Fan Wheel (φ503x55 mm) 53 Gear Shaft (φ30.5x77 mm)
10 Spring (φ1.8x32xφ10 mm) 54 Lock Pin for Pedal Hinge Bolt (φ3x16 mm)
11 Pedal 55 Chain Wheel (1/4"xφ165x2.6)
12 Handlebar Axle (φ16x410 mm) 56 Washer (φ10.2xφ25x2 mm)
13 Round End Cap (φ50 mm) 57 Knob Bolt (M12x24 mm)
14 Foam Grip (φ23x5x300 mm) 58 Round Inner Plug (φ32x1.5 mm)
15 Round Inner Plug (φ25x2 mm) 59 Hex Bolt (M6x48 mm)
16 Handlebar Sleeve (φ28.5xφ25.4x84 mm) 60 Nylon Nut (M6)
17 Knob Bolt (M8x36 mm) 61 Nut (M10x1.0)
18 Front Rollers (φ23x6.5x32 mm)
19 Bushing (φ24x12xφ16.1 mm) 63 Left Pedal Hinge Bolt
20 Bushing (φ14x10xφ10.1 mm) 64 Special Washer (φ25xφ13x17x3.0 mm)
21 Bushing (φ18x14xφ10.1 mm) 65 U Bracket
22 Fan Wheel Axle (M10x150 mm)
23 Nut (M10x1xB5) 67 Rectangular Inner Plug (25x50 mm)
24 Adjuster Bolt (M6x36 mm) 68 Tool 1 (2-S17,S19)
25 Nut (M10x1xB10xφ20 S15) 69 Tool 2 (S8)
26 Sensor 70 Tool 3 (S13-14-15)
27 Crankshaft 71 Washer (φ10.2xφ20x2 mm)
28 Washer for Crankshaft 72 Carriage Bolt (M8x73 mm)
29 Washer for Crankshaft 73 Center Handle Bar
30L Left Crankshaft Bearing Collar 74 Arc Washer (φ8.2x2xφ20xR28 mm)
30R Right Crankshaft Bearing Collar 75 Nut (M8)
31 Crankshaft Bearing Set 76 Bolt (M8x30 mm)
32 Bearing Brace 77 Center Post
33 Left Nut for Crankshaft 78 Foam Grip (φ23x5x125 mm)
34 Chain (1/4"x204 Links) 79 Seat
35 Friction Belt (1150L mm) 80 Horizontal Seat Bar
36 Tension Adjustment Knob 81 Washer (φ8.2x1.2xφ17 mm)
37 Square Inner Plug (口30 mm) 82 Nylon Nut (M8)
38 Screw (ST4.8x20 mm) 83 Seat Post
39 Screw (ST4.8x45 mm) 84 Washer (φ10.5x2xφ20 mm)
40 Screw (ST4.8x16 mm) 85 Tool 4 (S6)
62 Right Pedal Hinge Bolt
Main Frame
Left Chain Cover
Right Chain Cover
66A Pedal Connection Joint
The following diagram is provided to help you familiarize yourself with the parts and
hardware that will be used during the assembly process. Please note that not all of the
parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please continue to the next
page to begin the assembly process and use this page only as a reference guide for
parts and hardware.
BRD 2000/2080 Page 4
Exploded Diagram
66A
66A
A s s e m b l y S t e p 1 Hardware & Tool Required
Bolt
#46 Carriage Bolt (M10x57 mm)
[4 Pieces]
Washer
#43 Arc Washer
( φ10x2.0xφ25xR28)
[4 Pieces]
Nut
#47 Nut (M10)
[4 Pieces]
Tools
#68 Tool 1 (2-S17,S19) [1 Piece]
S17
With the help of an assistant, attach the Rear Stabilizer
(#03) to the rear of the Main Frame (#01). Insert two
Carriage Bolts (#46) through the Rear Stabilizer
(#03) followed by the rear of the Main Frame (#01).
Secure them together using two Arc Washers (#43)
and two Nuts (#47). Now, attach the Front Stabilizer
(#02) to the front of the Main Frame (#01). Insert two
Carriage Bolts (#46) through the Front Stabilizer
(#02) followed by the front of the Main Frame (#01).
Secure them together using two Arc Washers (#43)
and two Nuts (#47).
Note:
Pls note that the Front Stabilizer (#02) has Front
Rollers (#18) that spin for ease of relocating the unit.
Assembly Instructions
BRD 2000/2080 Page 5
101
Front Rollers
Assembly Step 2
Note:
Make sure Left /Right Coupler Bar (04L/04R) are placed on the correct side when its horizontal Pivot Tube (which is
welded at the top) faces the REAR of the machine as seen from the user.
Washer
#56 Washer
(φ10.2xφ25x2)
[2 Pieces]
#45 Nylon Nut (M10)
[2 Pieces]
Others
#12 Handlebar
Axle (φ16x410 mm)
[1 Piece]
#42 Cap
(S16)
[2 Pieces]
Tools
#68 Tool 1 (2-S17,S19)
[2 Pieces]
Hardware & Tool Required
Remove the Nylon Nuts (#45) and Washers (#56) that
are pre-assembled on the Handlebar Axle (#12) and set
them aside as they will be used in a later process.
Insert the Handlebar Axle (#12) through the main frame.
Make sure the Handlebar Axle (#12) is centered. If you
encounter too much friction, try using WD40 or Vaseline as
a lubricant.
attach Left Coupler Bar (#04L) and Right Coupler Bar
(#04R) to the main frame via the Handlebar Axle (#12).
Again, use WD40 or Vaseline to reduce friction if needed.
Once the Left Coupler Bar (#04L) and Right Coupler
Bar (#04R) are correctly situated, fasten the end of the
Handlebar Axle (#12) with a Washer (#56) and a Nylon
Nut (#45) on each side. Then cap each end with a Cap
(#42).
55
40 1 2 3 4
STEP3:
Assembly Instructions
Please refer to the “Note:” and image below and properly
Pivot Tube(See Note)
BRD 2000/2080 Page 6
101
101
Left Crankshaft
63 48
BRD 2000/2080 Page 7
Right Crankshaft
Note:
Keep the Right/Left Pedal Hinge Bolt (#62/63) perfectly
straight as they go through the Pedal Connection Joint
(#66$) and the Crankshaft (#27). If the Right/ Left Pedal
Hinge Bolt (#62/63) are connected to the Crankshaft
(#27) incorrectly, or, the Special Washer (#64) does
not fit the Lock Pin for Pedal Hinge Bolt (#54) tightly,
damage to the Right/ Left Pedal Hinge Bolt (#62/63)
and Crankshaft (#27) will occur.
Attach the Pedal Connection Joint (#66$) to the Right Pedal Tube (#06R). Insert a Hex Bolt (#05) through the upper
bracket of the Pedal Connection Joint (#66A), followed by Right Pedal Tube (#06R) then the lower bracket of the Pedal
Connection Joint (#66$). Secure them with a Nylon Nut (#45).
Attach three Caps (#42) on three Hex Bolts (#05) as illustrated in the drawing below.
Align and attach the Pedal Connection Joint (#66A) on the Right Pedal Tube (#06R) to the right Crankshaft (#27). Insert
the Right Pedal Hinge Bolt (#62) through Pedal Connection Joint (#66A) and Crankshaft (#27). Secure the Right Pedal
Hinge Bolt (#62) tightly into the Crankshaft (#27) by turning CLOCKWISE.
A
48
04R
05
After that, insert a Lock Pin for Pedal Hinge Bolt (#54) to the small hole located at the end of the Right Pedal Hinge Bolt
(#62). Fit the Special Washer (#64) over the Lock Pin for Pedal Hinge Bolt (#54) and the Right Pedal Hinge Bolt (#62)
then, secure
with a Spring Washer (#51) and a Right Nylon Nut (#49).
Repeat the above process on the left side of the machine but turn the Left Pedal Hinge Bolt (#63) COUNTER-CLOCKWISE.
Remove Hex Bolts (#05) and Nylon Nuts (#45) that are pre-assembled on the Pedal Connection Joint (#66$) and set
them aside as they will be used in a later process.
Assembly Instructions
A s s e m b l y S t e p 3
101
Assembly Instructions
#54 Lock Pin for Pedal Hinge
Bolt (φ3x16 mm)
[2 Pieces] #42 Cap
(S16)
[6 Pieces]
Tools
#68 Tool 1 (2-S17,S19)
[1 Piece]
#69 Tool 2 (S8)
[1 Piece]
Hardware & Tool Required
Bolt
#05 Hex Bolt (M10x55 mm)
[2 Pieces]
#62 Right Pedal Hinge Bolt
[1 Piece]
#63 Left Pedal Hinge Bolt
[1 Piece]
Washer
#51 Spring Washer
( D12)
[2 Pieces]
#64 Special Washer
(φ25xφ13x17x3.0)
[2 Pieces]
Nut
#45 Nylon Nut (M10)
[2 Pieces]
#48 Left Nylon Nut
(B0.5x20 S19)
[1 Piece]
#49 Right Nylon Nut
(B0.5x20 S19)
[1 Piece]
Others
IMPORTANT:
Secure both pedal hinge bolts every 30 days. Through regular use, the pedal hinge bolts may still come loose even when the
initial assembly was secure. DO NOT operate the Body Rider when these parts are loose!
WARNING:
Failure to keep these parts securely fastened will severely damage your Body Rider and may cause injury to the user. This
damage is not a sign of defect and is NOT covered by your limited warranty. The manufacturer is NOT liable for any damage
or injury resulted in this manner.
BRD 2000/2080 Page 8
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