BOLAB Systems 100-TS Manuale utente

Operating Instructions

100-TS systems

Arbitrary 4-quadrant voltage or current amplifier

500 W / 1,000 W

Your contact:

BOLAB 100-TS Table of contents Page 3

Table of contents

1About these operating instructions....................................................................................... 5

1.1 Scope............................................................................................................................ 5

1.2 Copyright protection .................................................................................................. 5

1.3 Limitation of liability.................................................................................................... 6

2Representation conventions .................................................................................................. 7

3Safety ........................................................................................................................................ 9

3.1 General safety advice ................................................................................................. 9

3.2 Safety instructions for parallel operation................................................................ 10

3.3 Intended use..............................................................................................................10

3.3.1 Hardware ............................................................................................................10

3.3.2 Software.............................................................................................................. 10

3.3.3 Users....................................................................................................................11

4Transport and storage ..........................................................................................................12

5Scope of delivery...................................................................................................................13

6Basic device information ......................................................................................................14

6.1 General device description......................................................................................14

6.2 Protection mechanisms (protections) .....................................................................14

6.3 Voltage ranges .......................................................................................................... 15

6.4 4 quadrants ................................................................................................................16

6.5 Basic set-up................................................................................................................17

6.6 Ground and potentials .............................................................................................17

7Device/component description...........................................................................................19

7.1 Front of the device .................................................................................................... 19

7.1.1 Component description - front ........................................................................ 19

7.2 Back of the device .....................................................................................................23

7.2.1 Connections for 3 HE devices ..........................................................................23

7.2.2 Connections for 4 HE devices ..........................................................................25

7.2.3 Component description - back........................................................................ 26

7.3 Detailed description of components ......................................................................31

7.3.1 Analogue outputs..............................................................................................31

7.3.2 Analogue inputs ................................................................................................33

7.3.3 Digital inputs/outputs ....................................................................................... 35

BOLAB 100-TS Table of contents Page 4

7.3.4 Counter inputs/outputs ....................................................................................42

7.3.5 Interlock .............................................................................................................. 43

7.3.6 AUX IN ................................................................................................................44

7.3.7 Bridge .................................................................................................................46

7.3.8 Sense (optional) .................................................................................................47

7.3.9 Signal IN.............................................................................................................. 47

8Installation ..............................................................................................................................49

8.1 Setting up the device................................................................................................49

9Using the device for the first time........................................................................................ 50

9.1 Safety .......................................................................................................................... 50

9.2 Connecting the mains cable .................................................................................... 50

9.2.1 Connecting a device to the power supply...................................................... 51

9.3 Connecting an external signal source ....................................................................51

9.4 Commissioning of voltage amplifier operating mode ......................................... 51

9.4.1 Connecting the load .........................................................................................52

9.5 Commissioning of current amplifier operating mode ..........................................53

9.5.1 Performing a load test....................................................................................... 53

10 Automated test systems and environments ....................................................................... 55

11 Device drawings .................................................................................................................... 56

11.1 Front 4 HE .................................................................................................................. 56

11.2 Transverse side 4 HE................................................................................................. 56

11.3 Front 3 HE .................................................................................................................. 57

11.4 Transverse side 3 HE................................................................................................. 57

12 Technical data........................................................................................................................ 58

12.1 N-TS / 500 W - 1,000 W ............................................................................................ 58

12.2 100-35R-TS / 500 W - 1,000 W ................................................................................ 59

12.3 100-70N-TS / 500 W – 1,000 W ............................................................................... 60

12.4 100-70R-TS / 500 W – 1,000 W ................................................................................ 61

12.5 100-75N-TS / 500 W – 1,000 W ............................................................................... 62

13 Troubleshooting....................................................................................................................64

14 Maintenance .......................................................................................................................... 65

14.1 Calibration..................................................................................................................65

15 Cleaning and Care ................................................................................................................ 66

16 Recycling/Disposal/Environmental Protection .................................................................. 67

BOLAB 100-TS About these operating instructions Page 5

1About these operating instructions

1.1 Scope

These operating instructions cover the following amplifier systems (hereinafter referred to

as the 100-TS series):

-16 V … +35 V -16 V … 70 V -75 V … +75 V

105-35N-TS 105-70N-TS 105-75N-TS

110-35N-TS 110-70N-TS 110-75N-TS

-32 V … +35 V -32 V … +70 V

105-35Q-TS 105-70Q-TS

-30 V … +35 V -30 V … 70 V

105-35R-TS 105-70R-TS

110-35R-TS 110-70R-TS

1.2 Copyright protection

These operating instructions may not be reproduced in any form, even in the form of

extracts, without the written permission of BOLAB Systems GmbH, in accordance with DIN

EN 16016.

We reserve the right to make technical changes at any time, especially if these changes

improve the performance of the product.

BOLAB Systems GmbH

Mühlstetten 3

D-72351 Geislingen

Germany

Tel.: +49 74 28 / 94 52 42 – 0

Fax: +49 74 28 / 94 52 42 – 20

E-mail: info@bolab-systems.de

Web: www.bolab-systems.com

BOLAB 100-TS About these operating instructions Page 6

1.3 Limitation of liability

The information in these operating instructions should always be follow when handling the

device. This applies to the operation, maintenance and repair of the 100-TS series. Failure

to comply with such instructions or warnings in these operating instructions is a violation of

the safety standards for the respective area of application. We shall not be responsible for

consequences that result from non-compliance with instructions and warnings.

BOLAB 100-TS Representation conventions Page 7

2Representation conventions

These instructions contain recurring representation elements that reflect the function of

certain information:

DANGER

Indicates an immediately dangerous situation that, if not avoided, will result in death or

serious injury.

WARNING

Indicates a potentially dangerous situation that, if not avoided, may result in death or

serious injury.

CAUTION

Indicates a potentially dangerous situation that, if not avoided, may result in minor or

moderate injury or damage to property.

ADVICE

Indicates important information about the product or actions that should be taken into

account for the correct functioning of the device.

One or more words in bold represent a term that is also found on the product.

1. Instructions with a fixed sequence are displayed in a numbered list.

Results or outcomes of these actions are shown by “󰳄”.

BOLAB 100-TS Representation conventions Page 8

Other icons

Icon Meaning Icon Meaning

Direct current ON

Alternating current OFF

AC and DC Operating voltage

Protective earthing

Operating voltage

off

Ground terminal

Reference terminal

Positive terminal

Negative terminal

Ground

BOLAB 100-TS Safety Page 9

3Safety

3.1 General safety advice

Important information

•These operating instructions are intended for qualified staff who are

familiar with the set-up, commissioning and operation of the described

devices.

•The device must only be used by suitably qualified staff.

•Read the documentation carefully.

•Use the device only according to this documentation.

•Note the advice and icons on the product.

•Keep the documentation for future reference.

•Share the documentation with later users.

•Keep the documentation available near the system at all times.

•Also refer to the documentation for additional components used.

•The correct and safe operation of the device depends on proper

transport, storage, installation and maintenance.

Danger due to operation despite a defect

Do not use the device:

•if the device has visible damage or deformations

•if the appliance is no longer working properly

•if the device has been overloaded with excessive currents (e.g. short-

circuit)

•if the device has been overloaded with excessive voltages

•if the device has been connected to too high a supply voltage

•if there are loose parts in the device

•after condensation due to severe temperature fluctuations

Danger from electric voltage

•When working with electrical equipment, certain parts may be under

dangerous voltage. Failure to observe the warnings in these operating

instructions may result in serious personal injury or damage to

equipment.

•The device complies with protection class I. Only operate the appliance

with the supplied 3-wire mains cable with a protective earth.

•Only connect the device to a grounded electrical outlet.

•The corresponding fuse must be dimensioned to fit the device.

•Avoid the device coming into contact with liquids or moisture.

•Before installing, cleaning, maintaining, or repairing the device, turn it

off completely.

•Do not clean the device in running water or by immersing it in liquid.

BOLAB 100-TS Safety Page 10

Proper handling

•Do not make any modifications to the device.

•Do not allow operators to remove the housing.

•Do not use the device if covers are removed or loose.

•Check the device regularly for damage. If damaged, switch off the

device and disconnect it completely from the power supply. Contact

Customer Service or the dealer.

•Maintenance and repair are reserved for qualified service staff.

•Keep the air vents uncovered.

Fire hazard

•Do not use the device near flammable gases, vapours or dust.

3.2 Safety instructions for parallel operation

•Before operating devices and systems in parallel or in series, clarify with

the manufacturer which combinations are permitted.

•Wire the entire amplifier system prior to operation, carefully following

the wiring instructions (see figures below) and cable specifications to

ensure stable signal processing.

•Ensure an adequate and reliable mains supply.

•Allow the amplifier to warm up for 30 minutes to stabilise operating

points.

•To reduce the power dissipation of the amplifier, the operating voltage

should always be selected according to the load.

•The current output can produce high voltages that are dangerous for

life.

3.3 Intended use

3.3.1 Hardware

The device may only be operated within the technical specifications.

Modifications to the device are not permitted without the consent and approval of the

manufacturer. This documentation is part of the device and must be available at all times.

Comply with all the safety regulations that are detailed in this documentation.

Improper use invalidates any liability claims.

3.3.2 Software

The BOLAB WaveMaster software is a computer program developed to remotely control

and configure BOLAB power amplifiers. Observe the specified data and applications

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