BOLDAN RotoMidi Manuale utente
Boldan Oy, Matkuntie 3, FIN-05200 Rajamäki | www.boldan.fi | +358 (0)9 853 1042
OPERATION MANUAL
RotoMidi
OPERATION MANUAL
RotoMidi
2
The Operation Manual is intended for user safety.
Before using the equipment, the user is required to read and understand the Manual.
Failure to comply with the Manual relieves the manufacturer of any liability.
Please save the Manual for future reference.
CONTENTS
1 PORTABLE RESIDUAL CURRENT DEVICE CIRCUIT BREAKERS 3
5
6
2.1 Safety-related symbols
2.2 Personal protective equipment
2.3 Important safety instructions for use 7
3 INSTRUCTIONS FOR USE 9
10
11
12
12
12
13
3.1 Preparations and use
3.2 Equipment overview
3.3 Technical specifications
3.4 Applications
3.5 Power supply
3.6 Emergency stop button
3.7 Electronic torque switch 13
3.8 Foot pedal 13
4 TROUBLESHOOTING 14
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17
EC DECLARATION OF CONFORMITY
2 EQUIPMENT SAFETY 5
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1 PORTABLE RESIDUAL CURRENT DEVICE CIRCUIT BREAKERS
CAUTION: please read the user manual carefully before use
1. Technical equipment
1. Red indicator: Protection active
2. Reset: Activates the protection
3. T: Activate the test function
2. Test before use
Warning:
1. Seek wiring rule in user manual.
2. Connect to the power supply properly.
3. Press “RESET” button: indicator should be “ON”.
4. Press “T” button: indicator should be “OFF”.
5. Press “RESET” button for use. Do not use if test failed.
3. Advice
• The ambient temperature is between - 25°C to 40°C
• Altitude: not exceeding 2 000 m.
• Relative humidity (maximum value at 40°C): 50 %.
• Frequency: reference value is in ±5 % (230 V~ 50 Hz).
• External magnetic field: not exceeding five times the earth’s magnetic field in any direction. It also
means the device should not be used in the proximity of a strong magnetic field.
• Sinusoidal wave distortion: not exceeding 5 %.
• After the item 1)-5), the device is ready for use. The device shall not be used if it fails to operate
correctly in accordance with the test sequence listed above. In this case please unplug the device
to outlet.
• Please make sure the device can work normally by conducting the above operation sequence at
first to protect against unexpected electric leakage hazard before use. Don’t misuse such as
dropping, immersion, etc.
• In case of electric leakage, the device will automatically shut off the power supply and prevent
electricity reaching human bodies.
• Seek advice from manufacturer or responsible vendor or a competent electrician for solution if the
device repeatedly trips with an appliance connected or if it fails to pass the test sequence listed
above.
• Misuse of electricity can be dangerous, the use of a PRCD cannot be regarded as substitute for
basic electrical safety, please unplug the PRCD to achieve isolation.
• The PRCD does not guard against electric shock resulting from contact with both circuit
conductors.
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OPERATION MANUAL
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V3 / 9.5.2022
Technical data WIRING RULE
Fit with flexible cord of DIN VDE 0281 or DIN VDE 0282
Maximum cross section of conductor: 3G1.5 mm2
Minimum cross section of conductor: 3G0.75 mm2
Power supply 230 V ~ 50 HZ
Rated current 16 A
Rated output 3600 W
Trip leakage current 30 mA
Trip time ﹤ 30 mS
Type of protection IP 5 4
This marking indicates that this product should not be disposed with other household wastes
throughout the EU. To prevent possible harm to the environment or human health from
uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material
resources. To return your used device, please use the return and collection systems or contact
the retailer where the product was purchased. They can take this product for environmental
safe recycling.
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1 EQUIPMENT SAFETY
!
!
!
This chapter contains important information on equipment safety. Failure
to comply with the safety instructions can result in injury or death.
1.1 Safety-related symbols
Symbols are used throughout this manual to draw the reader’s attention to
possible risks.
Danger, high voltage.
Risk of injury or death.
Follow the instructions!
Danger, risk of injury.
Follow the instructions!
Danger, risk of injury due to moving parts.
Follow the instructions!
Danger, do not touch. Risk of injury.
Follow the instructions!
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1.2 Personal protective equipment
Always use the specified personal protective equipment (PPE) when using
the product. If you notice any problems with PPE, stop working immediately.
Always wear appropriate safety clothing (overalls or trousers and shirt),
safety shoes, and the PPE listed below:
Safety goggles
Always wear safety goggles to protect your eyes from
splashes and dust.
Hearing protectors
Always use hearing protectors to prevent hearing
damage.
Protective gloves
Always use protective gloves suiting the purpose. The
items handled may become hot or contain epoxy
residues or sewer waste. Always choose appropriate
gloves protecting against these dangers.
Respiratory protection
Always use respiratory protection. Respiratory
protection protects the user against potentially
generated dust (e.g. epoxy dust, iron dust).
Symbols are used throughout this Operation Manual to draw attention to
possible risks.
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Never forget:
The dust resulting from the use of this equipment can be hazardous to health,
flammable or explosive.
In order to prevent the formation of potentially hazardous or explosive sewage
gases in the pipe machined, make sure it is open and well-ventilated.
Prior to assembly, maintenance, tool removal, or parts replacement, remove
the machine’s power plug from the electrical outlet.
1.3 Important safety instructions for use
Failure to comply can result in injury or death.
1. Always use safety goggles and hearing protectors, as well as protective
gloves and safety clothing. In case of dust-generating works, use respiratory
protection as well. Note that dust can be generated even if water is added
to the pipe machined while using the equipment.
2. Make sure the pipe to be machined is open and well-ventilated to prevent
formation of sewage gases in it. Tools used with the equipment can cause
sparks in the pipe. To prevent static electricity, the pipe must also be
properly grounded.
3. Prior to inspecting or servicing the equipment, or before mounting any tools,
always make sure the equipment is switched off and the power plug
disconnected from the electrical outlet. When installing tools, follow the
applicable instructions.
4. Before each use, visually check that all machine parts are in order and
intact. Any damaged parts or components must be replaced before using
the machine. Pay special attention to the ends of the flexible shaft. The
shaft ends must be intact, unwinding of the ends is not allowed. If the end
of the flexible shaft is worn, it must be shortened by at least 50mm from
the damaged area in the undamaged direction.
5. Never leave the equipment unattended. If the equipment is connected to
power supply, the user must remain sufficiently close in order to disconnect
the power supply in case of an emergency.
6. While the equipment is in use, hold on to the flexible shaft’s protection
jacket with both hands.
!
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7. Do not touch any tools attached to the flexible shaft immediately after use.
They can be hot and cause burns.
8. Make sure the electrical outlet that supplies the equipment with power is
connected to a residual current device.
9. Make sure the unit is operated in an environment that is properly
ventilated. The equipment heats up during operation and is air-cooled.
When working in dusty environments, make sure that the device
components do not become excessively dusty. If necessary, clean the
equipment using a vacuum cleaner (do not use water). Before cleaning,
disconnect the equipment from power supply.
10. Do not use the equipment on materials containing asbestos.
11. Do not touch moving parts.
12. Do not stand on the equipment.
13. Use the foot pedal only with your foot. Never use any heavy objects for
keeping the pedal down or operate the pedal with your hand.
14. Do not modify or touch the equipment’s electrical connections or
frequency converter settings.
15. The flexible shaft can be extended by one joint. Only use Boldan cable
extension for the joint.
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2 INSTRUCTIONS FOR USE
Make sure the equipment is switched off and the power plug disconnected from
the electrical outlet before installing any tools (pipe cleaners, grinding tools,
etc.) to the end of the flexible shaft.
• Always round the end of the flexible shaft to avoid cuts and to facilitate
mounting of the tools onto the shaft.
• Check that the flexible shaft extends out of its jacket only to the length
required for tool mounting. Check that the retaining screws on the tool to
be mounted have been loosened enough to facilitate tool mounting. Push
the flexible shaft as deep into the tool as possible. Tighten all screws.
Check the user manual of the tool to be mounted for possible more
detailed installation instructions!
• Always check that the mounted tool’s direction of rotation is set as
required. The natural and common direction of rotation is clockwise
(forward), due to the direction of the braiding
of the flexible shaft. In case of clockwise rotation, the torque resistance of
the flexible shaft is optimal.
• Counter-clockwise (reverse) rotation is intended for temporary use only.
Counter-clockwise rotation may cause breaking of the shaft.
When the equipment is in use:
When operating the equipment, always use a special vacuum cleaner in the
machined pipe in order to remove potentially generated dust.
!
!
!
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2.1 Preparations and use
Warning! This section contains important safety instructions. Failure to
comply can be dangerous for the user.
Check the direction of rotation and RPM of the equipment. Check the direction
of rotation setting on the equipment’s control panel (forward / reverse). RPM is
also controlled from the control panel, using the dedicated rotary switch. To
increase RPM, turn the switch clockwise.
1. Insert the tool mounted onto the flexible shaft fully inside the pipe to be
machined.
2. If the red Emergency Stop button is depressed, release it.
3. Switch on the equipment’s power supply.
4. To start the equipment, press down the foot pedal using your foot. Always
hold on to the flexible shaft’s protection jacket with both hands while
pressing the pedal.
5. Starting the machine facilitates pushing the tool deeper into the pipe. Note
that depending on the pipe machined, if the machine is needlessly used at
locations other than the exactly required location, the pipe can be
damaged.
6. In order to convey optimal force, reel out at least 10m of the flexible shaft
from the machine.
7. The machine is equipped with a manual operating switch. If the foot pedal
is released, the machine stops. The machine can also be stopped by
pushing the red Emergency Stop button, by turning the power switch on the
control panel to the “0” position, or by unplugging the machine’s power
cord.
8. The service life of the flexible shaft’s protection jacket can be prolonged by
using Boldan cable sleeves on its ends.
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