Bollhoff RIVCLINCH 0201 FS Manuale utente

Bollhoff Attexor SA

RIVCLINCH

0201 FS

User manual

Original edition in english

ATTEXOR Clinch Systems SA User manual

This is a non-contractual document issued for information purposes only.

Specifications and dimensions are indicative only and are subject to changes without

notice.

Information about technical performance, joint strength values and similar are given purely

as indications and can in no way be interpreted as a guarantee for result in a specific

application. Bollhoff Attexor S.A. disclaims all warranties either express or implied, including

but not limited to, implied warranties of merchantability or fitness for a particular purpose of

applications and hardware. In particular Bollhoff Attexor S.A. takes no responsibility of the

performance of the joints on finished products.

This document Copyright

2014 by Bollhoff Attexor S.A.,

Machines and/or toolings from Bollhoff Attexor S.A. are protected by patents and/or

pending patents worldwide.

Bollhoff Attexor S.A.

Z.I. Larges pièces B

CH-1024 Ecublens/Lausanne

Switzerland

Phone: +4121694 80 00

Fax: +4121694 80 01

E-mail: sales_bax@bollhoff.com

ATTEXOR Clinch Systems SA User manual

Table of contents

TABLE OF CONTENTS........................................................................................................ 3

WARRANTY.......................................................................................................................... 5

WARNINGS .......................................................................................................................... 6

TECHNICAL SPECIFICATIONS......................................................................................... 10

RIVCLINCH

0201

FS ..................................................................................................... 10

FUNCTIONAL DESCRIPTION............................................................................................ 11

INGLE

STROKE CLINCHING

OPENING DIE

............................................................................11

LINCHING SYSTEM

END

STROKE CONTROL

....................................................................12

INSTALLATION, CONNECTIONS...................................................................................... 13

IXING

SUSPENSION

..........................................................................................................13

ONNECTION

.....................................................................................................................14

START-UP .......................................................................................................................... 15

ETTINGS FOR START

UP OF THE CLINCHING SYSTEM

............................................................15

SING OF THE CLINCHING MACHINE

......................................................................................16

CARE AND MAINTENANCE .............................................................................................. 17

AILY MAINTENANCE

...........................................................................................................17

EEKLY MAINTENANCE

.......................................................................................................17

IL CHANGE

.......................................................................................................................18

ROCEDURE FOR BLEEDING AIR FROM THE HYDRAULIC CIRCUIT

..............................................19

REPLACING WEAR PARTS .............................................................................................. 20

EPLACING THE DIE

ANVIL SET

............................................................................................20

ASSEMBLY

..............................................................................................................20

EPLACING THE PUNCH

STRIPPER SET

.................................................................................21

TOOLING SELECTION AND JOINT OPTIMIZATION........................................................ 22

ELECTING THE TOOLING TYPE

............................................................................................22

HOICE OF STRIPPER

..........................................................................................................23

DJUSTING THE END STOP

..................................................................................................24

ETTING THE REFERENCE VALUE

.........................................................................................24

INDING THE OPTIMUM SETTING

...........................................................................................25

UALITY CONTROL

.............................................................................................................26

ABLE

1 ............................................................................................................................27

ABLE

2 ............................................................................................................................28

ABLE

3 ............................................................................................................................29

FIGURES ............................................................................................................................ 30

ATTEXOR Clinch Systems SA User manual

AIN DIMENSIONS

....................................................................................................31

ARIOUS COMPONENTS AND FUNCTIONS

....................................................................32

IGS

RIVCLINCH®

0201

FS................................................................................33

IL CHANGE

............................................................................................................34

IL REFILL AFTER COMPLETE DRAINAGE

.....................................................................35

EMOVING THE DIE

ANVIL SET

..................................................................................36

EMOVING THE PUNCH

STRIPPER SET

.......................................................................37

DJUSTING THE END

STROKE

AND

T VALUES

..................................................38

AFETY CABLE FOR BOOSTER INSTALLATION

..............................................................39

IGHT ORIENTATION OF THE RECESS ON THE DIE SET

..................................................40

10.

OOSTER

..............................................................................................................41

NEUMATIC DIAGRAMME

..........................................................................................42

ATTEXOR Clinch Systems SA User manual

Warranty

If your Bollhoff Attexor product needs repair

Contact the authorized distributor from which you bought the product or Bollhoff Attexor for

information on our closest representation. Up-to-date information can also be obtained by

E-mail at : sales_bax@bollhoff-attexor.com

Bollhoff Attexor’s warranty policy

If your Bollhoff Attexor product becomes defective within the warranty period, 12 months

from purchase or 2,000 service hours, whichever limit is attained first, due to faulty material

or workmanship, we will either replace defective parts or, at our discretion, replace the unit

free-of-charge with the exception of freight charges, provided that:

•The product is returned to us or one of our authorized distributors together with

proof of purchase.

•The product has been used according to approved operating modes described in

manuals and other accompanying documentation.

•The product has not been used for rental purposes.

•The product has been serviced according to the instructions in manuals and other

accompanying documentation.

•No repairs have been attempted by anyone other than our own or our authorized

distributors service staff.

The following are not covered:

•Wear parts, including but not limited to tool kits, punches, dies, folders, anvils

•Intervention on customer’s site or outside of our workshop

•Failures resulting from sudden impact or obvious abuse

Note, the use of other than original spare parts or accessories approved by Bollhoff Attexor

may damage or reduce the performance of your product and may render the warranty void.

Bollhoff Attexor’s after sales service

Bollhoff Attexor offers world-wide after sales service through our authorized distributors

whose skills are constantly upgraded so as to make them genuine partners for serving our

customers.

It is our ambition to provide first-class service, fast repairs and extensive parts availability, in

addition to competent advice related to our products.

Contact your authorized distributor’s customer support manager for any questions you may

have.

ATTEXOR Clinch Systems SA User manual

Warnings

The user should take all necessary precautions and safety measures required by law or by

customs in its operating environment, such as protection devices, warning signs, etc. It is

indispensable to have read and understood this manual and to inform all potential operators

about the safety aspects and hazards. It is vitally important that the person responsible for

safety approves the intended working modes. This manual also gives valuable information

for the optimum use of the machine.

Installation

•Check that the machine has been installed by a competent person, according to the

instructions of installation of this manual.

•Check that hanging components, booster, balancer, suspension, are properly

secured.

•Check that the suspension cable is always vertical and remains vertical for all

clinching spots.

•Check that the work head and the booster are properly fixed to their support

according to the installation instructions.

•Check that the fixation screws are present and fully tighten.

Connection

•Never connect the machine if it is not completely assembled, and fully in its working

position.

•Check the connectors, make sure that they fit to each other and free from any dust

or dirt.

•Never use air pressures above 6 bar.

•Check the conditions of all hoses and connectors. Do not use damaged elements.

Standard safety means

•Always wear safety glasses and make sure that all people close to a machine, as

soon as it is connected to the pressure line, do the same.

•Always use protective gloves when operating the machine.

•Always use hearing protector when operating the machine (noise level up to 80 dB).

•Always wear safety shoes when operating the machine

ATTEXOR Clinch Systems SA User manual

Specific safety means

•Check that all safety protections such as fences, sliding covers, dual hand trigger as

described in the approved installation documents are all installed.

Transport

•Carry the equipment in the original or an adapted packaging to protect it from shock

•Fix the package to avoid any displacement.

Machine operation

•Check that the sheet metal to be joined held against the non moving tool side of the

machine.

•Make sure that the tooling motion is always perpendicular to the sheet metal of the

work zone, at every spot of the assembly.

•Check that the tooling motion is always reaching the exact spot location without risk

of being deviated by some protruding element.

•The normal use of the machine is operator standing up around the machine and

away from the danger zone

•Never put fingers, hand or any other body’s part in the tooling area.

•Keep fingers away from the clinching system, i.e. punch and die area, as long as the

machine is connected to the compressed air line or when residual pressure may

remain in the circuit.

•Check that the work piece to be joined is never in contact with the machine body

(notably the C’frame, the fixed and the moving jaws) during the process, other than

the positioning fixture (if any), the tooling and the stripper.

•Check that there is always sufficient room around the work piece for preventing any

risk of squeezing the operator’s fingers, hand or other body’s part between the work

piece and any other element.

•Make sure that the work piece is stably and correctly supported for preventing any

unexpected displacement during the operation.

•Never try to assemble sheet metal outside of the range of admissible thicknesses

and qualities as indicated in the table for tool selection guidelines.

•Avoid hardened steel, spring steel as well as other brittle material qualities as they

may break in a violent manner.

•Never make a second joint in the same location as a previous joint.

•Never make a joint if the punch and the die are not covering 100% the sheet metal

surface on both sides. In case of more than two sheet metal layers, make sure that

the internal layers are also covering 100% of the joint area.

ATTEXOR Clinch Systems SA User manual

•In case a tool remains stuck in the sheet metal, never attempt to get it out by tilting or

rotating as the stripper may remain under load. Keep hands away from the tools and

the work piece, disconnect the equipment from air line and any electricity connection,

and make sure that no pressure remains in the equipment. Refer to the manual.

•In case of using the machine without trigger protection, it can turn on unexpectedly

•Hold the machine properly and be prepared to react to normal or unexpected

movements. Have both hands available. Maintain a stable posture.

Tool change and selection

•Always disconnect the machine from the compressed air line and make sure that

no residual pressure remains in the circuit by pressing the trigger/pedal before

any disassembly or service intervention on the machine.

•Never mount non-compatible punch-die units, or tools having different

eccentricities, or tools with incorrect lengths, or tools which have not been

expressively specified.

•Never put the machine under pressure without having made sure that the tooling

and the machine are set according to the prescribed setting (see instructions, H

value setting).

•Never operate the machine without the tool fixing pins, or without tightening the

tool fixing screws.

Machine integrity

•Never disassemble the hydraulic / pneumatic piston without appropriate tooling

as it is constantly loaded by a strong return spring.

•Never fill the oil reservoir beyond the maximum level.

•Never attempt to block the reservoir plug, as the latter must be free to escape in

case of over pressure.

•Check regularly the condition of the pneumatic and hydraulic hoses, couplings,

balancer cable, suspension hooks.

•Never disassemble protection material against noise (exhaust valves silencers)

disconnect the equipment from air line and any electricity connection, and make

sure that no pressure remains in the equipment.

•If the machine has been deteriorated after a fall or misuse, security functions may

be compromised. Stop using the machine and return it for repair to your

distributor or directly to Bollhoff Attexor.

•Machines should be checked periodically to ensure that the ratings and markings

are legibly marked on the machine. Contact your distributor or Bollhoff Attexor for

replacement labels, if needed.

ATTEXOR Clinch Systems SA User manual

Note that any tampering with or modification of factory set limitations, including but

not limited to stroke length, tool kit opening, piston speed, operating pressure, etc.

will be made at the intervening person’s sole responsibility and that any such action

will discharge Bollhoff Attexor from all product liability claims and make Bollhoff

Attexor's warranty null and void. Such an intervention also nullifies the CE-mark and

Declaration of Conformity for machines originally delivered with such documents.

ATTEXOR Clinch Systems SA User manual

Technical specifications

RIVCLINCH®0201 FS

Workhead weight, including handle 1.7

kg 3.75

Total machine weight, including booster 10.0

kg 22

Recommended air pressure 5 to 6

bar 72-87

psi

Max. authorized air pressure 6

bar 87

psi

Min. working air pressure 4

bar 58

psi

Air consumption per joint 4

Hydraulic pressure at 6 bar air pressure 360

bar 5’250

Psi

Clinching force at 6 bar air pressure 25

kN 5.6

klb

Cycle time 0.5-0.8

Max. sheet metal thickness,

mild steel, total

2.5

0.10''

Max. sheet metal thickness,

Stainless steel, total

1.8

0.07”

Max. sheet metal thickness,

aluminium, total

3.0

0.12”

Total oil volume, approx. 0.05

Recommended oil quality,

hydraulic circuit

ISO

VG 32

Noise level with booster 90

Ref. Fig. 1

Suspension, workhead and booster (pressure intensifier).

Optional equipment:

Air preparation unit No 1, ½'', with filter, without lubricator

Tool kits: various combinations of dies and punches of type SR403 and ST332

Rotator (rotating suspension )

Balancer

For further information, consult the spare parts list.

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