Bona DCS70 Manuale dell'operatore

Bona DCS70/Portable DCS®Bona DCS70/Portable DCS®

Manual and safety

instruction

Manual and safety

instruction

WARNING

Read the instructions manual

before using the machine

AMO530002 | AMO530005AMO530002 | AMO530005

Bruksanv

isning i original v1.1

Bona DCS70 / Portable DCS®

TECHNICAL DATA

Motor type: DCS70 Portable DCS®

Voltage (+/- 10%): 230 VAC 115 VAC

Frequency: 50/60 Hz 60 Hz

Fuses: 10 slow-blow 10 slow-blow

Max Flow: 260m3/h 66 L/sec / 140cfm

Max Vacuum: 28kpa 330mbars / 132 inch water

Hose: 7,5m x 38mm 33 ft X 1,97in

Coarse filter: Folded 1,2m210 sq. ft

HEPA filter: H13 1,5m2H13 16 sq. ft

Noise level: 80 dB(A) 80 dB(A)

Bag system: Longopac® 20 m Longopac® 65ft

Length/Wide/Height: 78x60x115cm 31X23X45,5 in

Weight: 43kg 43kg/95lb

Dust capacity: 70l 70l / 18,5 gallon

Hour meter: 99 999 hrs 99 999 hrs

We congratulate you on your choice of a new Bona DCS70.

Read the complete user instructions carefully before starting to use the

machine. If anything is not clear, you can obtain help from your dealer or from

Bona. You can also visit our web site, www.bona.com , where you can find

manuals, schematics and spare parts.

Important!

This Operator’s Manual only concerns Bona DCS70

Bona DCS70 may only be used for handling dry non explosive, materials.

Bona DCS70 is designed to handle wood dust when sanding floors and vacuuming with Bona’s

equipment. Bona AB disclaims all responsibility if the Bona DCS70 is used for other purposes

or is handled differently than described in this Operator’s Manual.

Pay special attention to the Safety Instructions.

Read the Operator’s Manual before starting to use Bona DCS70.

Spare parts used on the Bona DCS70 must be approved by Bona AB.

Bona DCS70 / Portable DCS®

Unpacking

When unpacking the machine, please check that following items are included:

Suction hose including hose end

Cleaning equipment

Connection cable

Extra Longopac

Operators Manual

Cleaning kit, including:

oHose connector (38-50mm) – Includes only in 230V

oHose lock 60mm

oHose lock 45-50mm

oLongopac sealer 60 Pcs

oWand 38mm, 3-parted

oFloor tool (dia 38X300mm)

oCrevice tool-rubber (dia 38X200mm)

oScissors

oBent tube 38-45mm – Includes only in 230V

oBent tube 38-35mm – Includes only in 230V

oAdapter belt – Includes only in 230V

oVelcro one wrap strap (10-pcs)

oHose connector (50-38mm) – Includes only in 110V

If anything is missing of the above items, contact your dealer right away.

DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER

STATEMENTS FOUND ON THIS MACHINE OR IN THIS Owner’s Manual are ignored or are not

adhered to. Read this entire manual before operating this machine.

WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on

your machine or in this Owner’s Manual are ignored or are not adhered to. Damage to the machine or

to other property may occur as well, if the WARNING is ignored.

A mixture of dust and air can under unfortunate circumstances be explosive. Sanding/Vacuuming

wood floors can create an environment that can be explosive. The following safety procedures must

be adhered to.

Bona DCS70 / Portable DCS®

SAFETY INSTRUCTIONS

Handling

Cables damaged through crushing or cracking can be dangerous if used and

should be replaced immediately. Risk of personal injury.

Do not connect the machine to an unearthed socket. Risk of personal injury.

Make sure that the foundation is solid so the Bona DCS 70 doesn’t tip over.

Risk of personal injury and property damage.

Risk of pinch injuries when handling the toggle fasteners, cleaning unit and

cyclone.

Do not vacuum burning or smoldering particles as the machine can catch fire. If

a fire should break out, pull out the plug from the socket and extinguish using

the available fire fighting equipment.

The machine must not be used in environments where explosive gas can

occur. Large risk for explosions.

Do not look into the suction pipe or suction hose if blocked. Large risk of injury

to the eyes.

Do not point the suction hose towards body parts when the machine is running.

Avoid placing your hand or other parts of the body against the suction inlet if

the suction hose is not fitted. Risk of personal injury.

Do not vacuum water, oil or any other liquids.

While lifting the machine, make sure that the dust container is emptied and that

no person is under the lifted machine. Risk of person injury and property

damage.

Service

Remove the plug from the wall socket when carrying out maintenance work.

Reassemble all guards on the motor and fan components once servicing is

complete. Risk for person injury.

Health impairing dust can be spread when cleaning the coarse filter and during

filter and bag replacement. Accordingly, the user should wear tight fitting

clothing, protective glasses, protective gloves and a breathing mask conforming

to protection class P2.

Do not make holes in any filter. Risk of dust dispersion.

Bona DCS70 / Portable DCS®

Handling

Connect the power cable to the right wall outlet. Assemble the hose to the sanding machine or to the

suction pipe together with the floor nozzle. Start the Bona DCS70 by using the push switch.

The dust extractor separates material in three stages:

The first stage consists of a cyclone separator, where all coarse material is separated before

reaching a filter.

The second stage consists of a folded coarse filter that filters out the fine visible dust.

The third stage, final filtering, uses a HEPA13 filter, which separates the health-impairing dust

which is not visible to the eye.

Coarse filter characteristics

The coarse filter is strong and very stable. Low pressure drop with extremely good separation.

In order to attain maximum capacity from the dust extractor it is important that the filter is cleaned, look

at “Cleaning the coarse filter”, or replaced as soon as the suction effect starts to drop.

HEPA13 filters operating characteristics

The Hepa13 filter is dimensioned for fine, dry dust and should be preceded by a pre-filter

Caution

HEPA13 filter cannot be cleaned and must be replaced when spent.

Caution

The operating stability of the HEPA13 filter drop and can be completely destroyed if exposed to

water.

Motor and vacuum pump

The dust extractor is equipped with a 1 phase motor with a direct mounted vacuum pump.

The motor is cooled by a separate cooling fan

Auto start function

Start button: 0: Machine OFF

1: Machine ON

2: Auto start function

There is an outlet on the Bona DCS70 which can be used when running a sanding

machine. If the start button is set to 2, the DCS70 will start automatically when starting

the connected machine. When the connected machine is turned off the DCS70 will run

for about 10 seconds this to make sure that all dust in the hose will disappear.

Bona DCS70 / Portable DCS®

Collection

Particles and dust falls down into a transparent dust container under the cyclone separator.

Inside the dust container is a Longopac bag hose system which should be replaced when full.

The system consists of a 65 ft folded plastic hose, which gives about 20 dust free bag changes.

1. Seal the bag with two

cable ties. 2. Cut between the

cable ties. 3. Pull out a new bag from the

Longopac.

Replacing the Longopac magazine

Start of with locking the wheel brakes.

1. Cut the bag open 2. Loosen the straps 3. Pull out the

magazine 4. Remove the

gasket and discard

the Longopac rest

5. Place a new

Longopac magazine

and check the opening

according to the

picture

6. Cut off the sealers 7. Fold the inner

Longopac over the

edge

8. Mount the gasket

9. Turn the magazine

over and pull out a

new bag

10. Put the magazine in

place 11. Attach the

straps 12. Seal the bag with

a sealer and cut off

any rest

NOTE: Always clean the tank from all the particles before you start the machine again!

Otherwise, the HEPA filter will be damaged or clogged.

(does not cover warranty)

Bona DCS70 / Portable DCS®

Cleaning the coarse filter through cleaning valve

In order to get maximum suction capacity is the dust extractor equipped with a cleaning valve which

effortlessly cleans the coarse filter.

1. Start the machine

Start button is

set to “1”

(Machine ON)

2. Block the suction hose by the work

place. Wait about 7-10 sec. while the

machine builds up a vacuum.

3. Press the filter cleaning valve hard

Repeat the whole process 3 times.

N.B. Clean the filter every time you start and before you stop the machine.

Replacing the coarse filter

1. Open the cyclone lid 2. Remove the lid 3. Replace the coarse filter and

place the old filter in a plastic bag

Replacing the HEPA13 filter

1. Remove lid 2. Loosen the nuts 3. Remove filter in

a plastic bag 4. Seal the bag and

place a new filter

5. Place the HEPA filter in a plastic bag to prevent harmful particles spread into the environment!

Warning

Health impairing dust can be spread when cleaning the coarse filter and during filter and bag

replacement. Accordingly, the user should wear tight fitting clothing, protective glasses, protective

gloves and a breathing mask conforming to protection class PFF3.

Bona DCS70 / Portable DCS®

CONSUMABLES

To order spare parts, see schematics with article list,

This is available at: http://spareparts.bona.com/

Trouble shooting

The machine is constructed and adjusted to a demanding environment and task, but the user may

notice that the machine contains precision made components which should be protected against hard

blows and jolts. Filter, seals, fasteners and connections are thoroughly adjusted and chosen for the

operators working environment. That is why it is of great importance that the operator and service

personnel treat the machine with insight and knowledge in order for the machine to work perfectly for

its purpose.

Problem Cause/Fault Action

The motor is not running No power

Broken cable

The switch is broken

Connect to the wall socket

Change the cable

Change switch

The motor stops right after start Wrong fuse Replace the fuse

The motor is running but there

is no suction The hose is not connected

The hose is blocked Connect the hose

Suck out the blockage

backwards

The motor is running but there

is inadequate suction Hole on the hose

Clogged filter

Worn seals

Replace the hose

Clean or change filter

Check/replace worn seals

The machine is leaking dust The filter has loosen or is

damaged Check and change if necessary

Abnormal machinery sounds Order service

Dust in the HEPA filter Leak Longopac,

Longopac-holder cyclone Check that Longopac bag

is sealed properly and have

no holes. Also check

the sealbetween Longopac-

holder and cyclone.

Bona DCS70 / Portable DCS®

DCS70 230V

Bona DCS70 / Portable DCS®

DCS70 230v

Pos Item Description

01 ASO539127 Clean Unit

02 ASO539827 Cover Complete

03 ASO539148 Handle Complete

04 ASO539032 Folded Course Filter DCS II

05 ASO539080 Cyclone Complete

06 ASO539799 Tensioin Set Complete (3 pcs)

07 ASO539745 Hose Locking

08 ASO539372 Hook Clamp 118-G3

09 ASO539144 Rubber straps (2 pcs)

10 ASO539451 Gasket L=1270mm

11 ASO539108 Gasket Ring

12 ASO539001 Longopac box 4-pack

13 ASO539145 Longopac Bracket 2-Attachment

14 ASO539146 Gas Spring Complete

15 ASO539147 Slide Protection Set

16 ASO539155 Hinge Set (2 pcs)

17 ASO539887 Container Bracket Over

18 ASO539149 Screw/Sealing Set to Container

19 ASO539560 Container

20 ASO539438 Back Rail

21 ASO539076 Wagon Assembly P-DCS

22 ASO539048 Motor Plate DCSII

23 ASO539150 Vacuum Hose

24 ASO539151 Rear wheel set (2 pcs)

25 ASO539152 Front wheel set

26 ASO539153 Strips bracket cpl

27 ASO539154 Hose connector

28 ASO539289 Easy row capnut (2 pcs)

29 ASO539747 Cover to Filter tube DCS II

30 ASO539033 HEPA Filter to DCS II

31 ASO539084 Motor tube complete

32 ASO539367 Motor 230V 1400W DCS70

33 ASO539164 Motor cover DCS70 230V compl.

34 ASO539452 Vacuummeter

35 ASO539511 Switch DCS70

36 ASO903888 Hour meter (counter)

37 ASO539573 Cable kit DCS70 230V

38 ASO539093 Power inlet DCS70 230V

42 ASO539157 Chassis cart incl. wheels

43 ASO539202 Outlet

44 ASO539369 Autostart DCS 230V

45 ASO539169 Motor gasket DCS70

46 ASO539081 Top cover kit ex. clean unit

47 ASO539158 Extra gasket cyclone/longopac

48 ASO539134 Rubber straps (3 pcs)

49 ASO539135 Longopac Bracket 3-Attachment

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