BONKOTE PATRIOT MW50 Manuale utente

ＭＷ５０

LA type soldering iron controller

Instruction manual（QSS-4000）

Date prepared: March 2019

The 6

edition

JAPAN BONKOTE CO., LTD.

ＰＡＴＲＩＯＴ

Contents

1 Preface·················································································································· ··１

2 Notesforsafety··········································································································１

3 RecommendationofAuto-tuningbeforeuse····································································１

4 Notesforinstallationanduse····················································································· ··２

5 HowtouseMW50Controller

(A)Contents···············································································································３

(B)Nameofthebody···································································································３

(C)Howtoassemble ·································································································４

(D)Howtouse ···········································································································５

6 Optionalsetting

(A)Alarmfunctionupperlimitsetting ·············································································８

(B)Alarmfunctionlowerlimitsetting···············································································８

(C)Temperaturerecoveryspeedsetting·········································································９

(D)Upperlimitsettingofsettingtemperature···································································９

(E)Monitorindicationofoperationoutputamount·····························································９

(F)Lockfunction······································································································１０

(G)Anti-resetwindupsetting·····················································································１０

(H)Auto-PowerDown/Auto-PowerOffsetting·······························································１１

(I)PIDvaluemanualsetting·······················································································１３

(J)DeviceNumbersetting·························································································１５

7 CharacterList··········································································································１６

8 Howtomaintenance ································································································１７

9 Standardspecifications·····························································································１７

10 GuaranteeandAfter-sales serviceofMW50

(A)Troubleshootings································································································１８

(B)Guarantee ·········································································································１８

(C)Aftersalesservice·······························································································１８

１

1. Preface

Thank you very much for purchasing [MW50 Controller].

Please read Notes for safety before use, and use this machine properly, keep this

manual after read.

2. Notes for safety

ＣＡＵＴＩＯＮ！

Be sure to read this manual before using this machine.

・ Never touch the power and 5P core relay cord with dump hands. Otherwise, you may get hurt due to electric

shockandetc.(deathatworse)

・ Never dampen the iron tip with water or other liquid. Otherwise, burst cord may cause fire, malfunction, electric

shockandetc.(deathatworse)

・ Take great care to handle the soldering iron while it is not rested on the workbench. Otherwise the heated tip

maycause fireor adjacentoperatorsmay gethurt.

・ Nevertouch theiron tipwhilecurrentisbeingpassed. Otherwise, youmaygetburnt. If you haveto touch the

tip like replacement of irontipor parts, turn off the power and pull out the power plug from the receptacle, wait for

awhileandcheckifithasalreadycooleddownsufficientlybyusingathermometer oretc.

・ Do not overhaul the machine when the machine has trouble. Otherwise, it may cause malfunction, electric

shock and etc (death at worst). Contact with our customer service department and follow instructions to make

maintenance.

・ Be sure to use proper replacement parts such as fuse, checking capabilities. Otherwise, parts with wrong

capacitiesmaycausefire,malfunctionandetc.

3. Recommendation of Auto-tuning before use

It is recommendable to do Auto-tuning before use, to operate with good effect for each conditions (iron tip

temperature, shape of iron tip, etc.) and each environment, although each parameter is set with the standard

parametervalueattheshipment.

※Auto-tuning withsimplekeyoperation.(How touse,please referP.7)

！

２

4. Notes for installation and use

・ Thismachine isdesignedwithearthspecification. Forsafety, besuretouse anearth-quippedreceptacle.

(Ifyoudonothavesuchreceptacle,installanearthseparately.)

・ Forsurrounding conditions,usethismachineona neat workbench onwhichaconductive matis put.

・ Refrain from place where the machine would be exposed too much moisture, direct sunshine, much dust and

vibration.

・ Inorderto preventstatic electricity, it isrecommended usingastaticelectricityremovaldevice,wriststrapetc.

・ Odoris generatedduetothe useof solder andflux. Besuretoventilate workplaces.

(E.g.fittingofventilatoretc.)

・ Besureto pull outthepowerplug,whenthemachineisnotused.

・ Besureto grab thepowerpluginsteadofcable, wheninserting andpulling outtheplug.

・ If the power voltage is changedfrom 100V to 220V, make sureof confirm the specifications of the soldering iron

unitbefore the change.

・ Ifflammableobjects areplaced nearthismachine, thereisa danger offire. Becareful.

・ Besureto check theslackofeachscrewbeforeuse. Ifthescrewis loosen,tightit.

・ Donotusethismachine for purpose other than theoriginalpurpose.

３

5. How to use MW50 controller

(A) Contents

※100V with 3PCHI-plug cable, 220V with 3EPV-plug cablewill be attached.

(B) Name of the body

《 Front 》

①

5PConnector

②

Power switch

③

PV display(Working temperature)

④

SV display(Setting temperature)

⑤ □

key(Speed setting)

⑥



key(Function key)

⑦ ▽

key(Setting value Down key)

⑧ △

key(Setting value Up key)

《 Back 》

⑨3P inlet

⑩Fuse holder (2pcs)

⑪Modular jack (2pcs)

①MW50 Controller

②3P Power Cable

①

②

⑨

⑩

⑪

４

①

Insertthe Power cable into 3Pinlet.

②

Connect the soldering iron to 5P connector

at the front, and lock it with rotating to right.

Please make sure the voltage of the

soldering iron unit is applicable to the

input-voltageof MW50controller.

５

(D) How to use

① Turn on Power

Insert the power plug intothe receptacle and confirm the input voltage of soldering iron and theone of

this controller are same, then set the power switch to ON.

※Ifuse100Vtypeof soldering ironwith220input voltageinoversea, itmakes heaterdamaged.

②Setting and confirmation of the sensor input type

MW50 controller is workable for 2 different kinds of soldering iron units, one is J-sensor type and other

K-sensor type. Please make sure that the each sensor-type of soldering iron unit and the one of

controller should bethesame. Otherwise, temperature control isunabletowork.

※The sensor type is set at the shipment.

～How to confirm the sensor type～

A: Controller

Atthe operation mode,





is indicated at left side of SV screen.

ControllingwithJ typeindicates



. ControllingwithKtype indicates



Pleasecheck thesensortypeofthecontrollerissamewith theoneof connecting solderingiron unit.

《Ｊtype》《Ｋtype》

B: Soldering iron unit

LAsoldering ironunithas 2differentkinds of sensortype,J type andK type

Please checkthelabel ofthesolderingironunit.

Letter J printed after the model number is J type, no letter printed after the model number is

Ktype.

Ｋtypesoldering ironunit

Ｊtypesoldering ironunit

あ

６

～How to set the sensor type and temperature indication～

Ⅰ：Attheoperationmode,press



key approx. 3 seconds with pressing ▽key.



is indicated at PVscreen.

Ⅱ：Inputsuitable sensortypeby △or ▽key, and push



key8 timestoreturnto operationmode.

Operation mode

⇒

Sensortypeinputscreen

⇒

Selectsensortype

⇒

Operation mode

・Control with K type

・Indication in (℃)

・Control with J type

・Indication in (℃)

③ Set the temperature

Initial setting : 350℃ Setting range : 0～500℃

Ⅰ：Attheoperationmode,press



keyonceand



is indicated at PV screen.

Ⅱ：Setthetemperatureby △or ▽ key.

Ⅲ：Press



keyonceto return tooperation mode.

Operation mode

⇒

Settingtemperature

settingscreen

⇒

Operation mode

④ Compensation of temperature differences

Initial setting: 0℃ Setting range:－100.0℃ ～ 100.0℃

Ⅰ：Attheoperationmode,press



key approx. 3 seconds with pressing ▽key.



isindicatedatPVscreen.

Ⅱ：Push



key3 times and



is indicatedatPV screen.

Ⅲ：Inputthecompensate value by △or ▽key at SVscreen.

Ⅳ：Afterinput thevalue,push



key5 timestoreturntooperationmode.

７

Operation mode

⇒

Sensortypeinput

screen

⇒

Temperature

compensation

screen

⇒

Operation mode

How to calculate the compensation value by Standard measurement instrument

Example:

Temperatureinstruments indicates: 350℃ Controller indicates: 355℃

Setthecompensation valueas －5

Thecompensation value＝Standard measurement instrument indication－Controller indication

⇒350－355＝－5

⑤ StartAuto-tuning after reach to setting temperature

Ⅰ：Attheoperationmode,push



keywithpressing △key,



is indicatedat PV screen.

Ⅱ：Push △key oncein order toindicate



atSVscreenaswell.

Ⅲ：Push



keyto startAuto-tuning. (ATblinkingstarts at rightbottom ofthescreen)

Auto-tuningis doneabout 2minuites(ATstopsat right bottomofthe)

Operation mode

⇒

ATsetting screen

⇒

ATsetting screen

⇒

Operation mode

あ

Auto-tuning: Itautomatically calculate suitable PIDvaluewhichcontrolsoldering iron.

Please make sure to do Auto-tuning otherwise, soldering iron may not perform with enough effect.

Attention

PleasemakesuretodoAuto-tuning after reach to setting temperature.

Please do not touch the soldering iron during Auto-tuning (during AT is blinking at right bottom of

the screen). PID value is automatically calculated by fluctuating

temperature (about 2minutes).

Touching the soldering iron during the fluctuation in temperature, it cause incorrect PID value

calculation and soldering iron may not perform with enough effect.

Auto-tuningis done when the blinkingstops.

Above ④、⑤ areunnecessarytodoeverytime. Pleasedoitwhenchangeirontipand changesettingtemperature.

※At shipment,Auto-tuning is not done yet. Please make sure to doAuto-tuning before use.

８

6. Optional setting

MW50 has various functions. Please use the function with your convenience.

(A)Alarm function Upper limit setting

① Set the upper limit alarm of soldering temperature

Initial setting: 50℃

Ⅰ：Attheoperationmode,press



keywithpressing △ key.



is indicatedatPV screen.

Ⅱ：Push



key5 times,



isindicated at PV screen.

Ⅲ：Input thevalueby △or ▽keyatSVscreen. Push



key2timestoreturnto operationmode.

Operation mode

⇒

AT setting screen

⇒

Upper limit alarm function

⇒

Operation mode

あ

Upper limit alarm: It alarms when the temperature exceed the range ○○℃ of settingtemperature.

Example:

Theupperlimitissetas50. setting temperature is 350℃.

Italarmswhen temperature becomeover 400℃.

Set 0 whenalarmfunction is unnecessary.

(B)Alarm function Lower limit setting

① Set the lower limit alarm of soldering temperature

Initial setting：－50℃

Ⅰ：Attheoperationmode,press



keywithpressing △ key.



is indicatedatPV screen.

Ⅱ：Push



key6 times,



isindicated at PV screen.

Ⅲ：Inputthevalueby △▽ keyat SVscreen. Push



keyonceto returntooperationmode.

Operation mode

⇒

AT Setting Screen

⇒

lower limit alarm function

⇒

Operation mode

あ

Lower limit alarm: It alarms when the temperature exceed the range ○○℃ of settingtemperature.

Example:

Thelowerlimitis setas －50. settingtemperature is 350℃.

Italarmswhen temperature becomeunder 300℃.

Set 0 whenalarmfunction is unnecessary.

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