Bosch WT PSI 6 Series Manuale
PSI 6XXX.190 W1
Technical Information
PSI 6000
101
Edition
Description of Timer and I/O Level
PSI 6000 Description of Timer and I/O Level
PSI 6XXX.190 W1
Technical Information
1070 080 086-101 (01.01) GB
DIN ISO 9001
Reg. no. 16149-01/2
E2001
This manual is the exclusive property of Robert Bosch GmbH,
also in the case of Intellectual Property Right applications.
Without their consent it may not be reproduced or given to third parties.
Discretionary charge DM 20.--
Contents
PSI 6XXX.190 W1
I
1070 080 086-101 (01.01) GB
Contents
Page
Safety instructions and reader’s information V
Explanation of pictographs and symbols V. . . . . . . . . . . . . . . . . . .
Typographic conventions VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning of magnetic fields VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not permitted for persons with cardiac pacemakers IX. . . . . . . . . .
Qualified personnel X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage and Transport XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and assembly XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connection XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation XIV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retrofits and modifications by the user XVI. . . . . . . . . . . . . . . . . . . . .
Maintenance and repair XVII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 System 1-1. . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Block diagram of timer 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Programming and operating the timer 1-5. . . . . . . . . . . . .
2 Technical data 2-1. . . . . . . . . . . . . . . . . . .
2.1 Welding timers 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Power unit 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Hardware 3-1. . . . . . . . . . . . . . . . . . . . . . . .
3.1 Structure 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Module front panel without type-specific I/O system 3-2.
3.3 Module front panel type-specific I/Os 3-5. . . . . . . . . . . . . .
Contents PSI 6XXX.190 W1
II 1070 080 086-101 (01.01) GB
Page
4 Installation 4-1. . . . . . . . . . . . . . . . . . . . . .
5 Cables 5-1. . . . . . . . . . . . . . . . . . . . . . . . . .
6 Suppression of RF noise 6-1. . . . . . . . .
7 Electrical connection 7-1. . . . . . . . . . . . .
7.1 Interfaces 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Programming terminal X1 7-3. . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Pressure X2 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Transformer temperature X3 7-6. . . . . . . . . . . . . . . . . . . . .
7.1.4 Power supply X4 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 External device X5 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6 Stop circuit 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.7 DC link voltage 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Power supply 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Internal power supply 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 External power supply 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 I/O functions 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Parallel inputs 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Parallel outputs 7-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Control diagrams 8-1. . . . . . . . . . . . . . . .
9 BOS-5000 9-1. . . . . . . . . . . . . . . . . . . . . . .
9.1 Programming the Basic-Setup 9-1. . . . . . . . . . . . . . . . . . . .
9.2 Programming the Welding Parameters 9-3. . . . . . . . . . . .
9.3 Input ranges of the Welding Parameters 9-5. . . . . . . . . . .
9.4 Determining the actual values 9-6. . . . . . . . . . . . . . . . . . . .
9.5 Current monitoring in the block programs 9-6. . . . . . . . . .
Contents
PSI 6XXX.190 W1
III
1070 080 086-101 (01.01) GB
Page
10 Commissioning 10-1. . . . . . . . . . . . . . . . . .
10.1 Preparations 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Testing the welding program 10-3. . . . . . . . . . . . . . . . . . . . .
10.2.1 Suggestions for a welding test 10-4. . . . . . . . . . . . . . . . . . . .
10.3 Basic-Setup 10-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Welding Parameters 10-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 Scaling process 10-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 Adjusting the program to your welding task 10-8. . . . . . . . .
10.7 Activating monitoring 10-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8 Other adjustments and programs 10-9. . . . . . . . . . . . . . . . .
10.9 Saving the Welding Parameters 10-10. . . . . . . . . . . . . . . . . .
11 Messages 11-1. . . . . . . . . . . . . . . . . . . . . . .
11.1 Fault and Status Messages 11-1. . . . . . . . . . . . . . . . . . . . . .
11.2 Ranges of Messages 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 [A] - Communication Messages 11-2. . . . . . . . . . . . . . . . . . .
11.2.2 [B] - Electrode (Stepper) Messages 11-3. . . . . . . . . . . . . . .
11.2.3 [C] - Messages Concerning the Timer Status 11-3. . . . . . .
11.2.4 [D] - Messages for Current Monitoring 11-4. . . . . . . . . . . . .
12 Maintenance 12-1. . . . . . . . . . . . . . . . . . . . .
12.1 Changing batteries 12-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Ordering 13-1. . . . . . . . . . . . . . . . . . . . . . . .
A Annex A-1. . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Abbreviations, Terms A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Regulation terms A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Index A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents PSI 6XXX.190 W1
IV 1070 080 086-101 (01.01) GB
Your notes:
Safety instructions and reader’s information
Automationstechnik
V
1070 080 086-101 (01.01) GB
Safety instructions and reader’s information
Please read this documentation before working with the Weld Timer (WT) PSI 6XXX.190
W1 for the first time.
Store this manual in a place to which all users have access at all times!
The products described have been developed, manufactured, tested and documented in
compliance with the fundamental safety requirements of the EU Machinery Directive.
Nevertheless, there is some residual risk!
The present manual describes the following functions:
- timer module PSI 6XXX.190 W1
- I/O level
Explanation of pictographs and symbols
The following warnings and notes may be attached to the individual hardware compo-
nents which are designed to inform the user of certain circumstances.
Warning of dangerous electrical voltage!
Components sensitive to electrostatic discharge!
Disconnect from mains before opening!
Pin for connecting PE conductor only!
Connection of shield conductor only!
Automationstechnik
Safety instructions and reader’s information
VI 1070 080 086-101 (01.01) GB
There is a certain hierarchy of warnings in this manual. The warnings are printed in
bold letters and marked by a warning sign at the margin.
The hierarchy of the warnings is as follows:
1. WARNING
2. CAUTION
3. NOTE
WARNING!
The term WARNING will be used wherever danger is imminent.
The possible consequences may be death or severe injury (personal injury).
CAUTION!
The term CAUTION will be used wherever a dangerous situation is possible.
The possible consequences include death, severe or light injury (personal injury) dam-
age to property (destruction of modules) or environmental hazards.
In any case, the failure to observe/comply with these instructions will result in the loss of
guaranty.
NOTE
The term NOTE will be used for making recommendations on the use. These sections
contain additional information, recommendations, hints and tips.
Non-compliance with these recommendations may result in damage to property, e.g. to
the machine or the workpiece.
!
!
Safety instructions and reader’s information
Automationstechnik
VII
1070 080 086-101 (01.01) GB
Typographic conventions
General listing - Example: - The message is
displayed on the
screen.
Action DExample: DInsert floppy
DRead value
Screen displays, Italics Example: Battery-Low
messages, displays Tip dress request
(Welding) parameters [in brackets] Example: [Weld time],
[Schedule].
Interface signals, keys, <key> Example: Press <F8>
command fields.
Inputs: Values, texts CAPITAL LETTERS
NOTE
Note concerning this manual: Black bars in the margin of a page indicate modifications
compared to the previous edition.
Proper use
The present manual contains information on the proper use of the weld timer type PSI
6XXX.190 W1.
In connection with the intended power supply and the specified welding equipment, the
weld timer type PSI 6XXX.190 W1
-serves for resistance welding of metals
-is suitable for operation in industrial environments in accordance with
DIN EN 50082-2 and DIN EN 50081-2 concerning electromagnetic compati-
bility (EMC).
The timer is not intended for any other use!
CAUTION!
The use for purposes other than the intended use may result in personal damage to the
user or third persons or damage to the equipment, the workpiece to be welded or environ-
mental hazards.
Therefore, our products should only be used for their intended purpose!
!
Altri manuali per WT PSI 6 Series
1
Indice
Altri manuali Bosch Timer
