Boss Industries INFINITY 35 Manuale utente
310928
8/23/2016 AEM
http://www.bossair.com
Product Manual
INFINITY 35
Hydraulically Driven Air Compressor
This manual must be read carefully before using your Boss Industries, LLC INFINITY 35. Store in a safe
and convenient location for future reference.
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Contents
Welcome...............................................4
General Information.........................................4
Safety....................................................5
General Safety Overview.................................5
Safety Precautions...........................................6
Specifications......................................8
Specification Sheet..........................................8
Installation & Operation......................9
Mounting the Compressor................................9
Installation of Air Storage Tanks....................10
Installation of Wiring.......................................10
Connecting the Hydraulic Hoses....................11
Pre-Start-up Inspection Checks.....................11
Check All Fluid Levels....................................11
Machine Documentation................................11
Lifetime Warranty Registration.......................11
Shutdown Procedure.....................................12
Operating Conditions.....................................12
Operating Procedure......................................12
Maintenance.......................................13
Lifetime Warranty Information........................13
Recommended Spare Parts List....................13
Maintenance Chart.........................................14
Compressor Oil..............................................15
Compressor Oil Fill, Level, and Drain............16
Changing the Oil Filter...................................16
Changing the Air/Oil Coalescer......................17
Changing the Air Intake Filter........................17
Compressor Drive Belts.................................18
Troubleshooting................................19
Improper Discharge Pressure........................19
Sump Pressure Does Not Blow Down...........19
Oil Consumption.............................................19
Coalescer Plugging........................................20
High Compressor Discharge Temperature....20
Contacting Boss Industries, LLC....................20
Warranty.............................................21
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Welcome
General Information
Thank you for choosing the Boss Industries, LLC
INFINITY 35 Hydraulically Driven Air Compressor.
Before operating, carefully read this manual and
become well acquainted with your new machine.
Doing this will increase your safety and maximize
the life of the machine.
While this manual is written to be as accurate as
possible, Boss Industries, LLC strives to continually
improve the efficiency and performance of its
machines. As a result, sometimes there may be slight
differences between a given version of the manual
and the machine.
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Safety
General Safety Overview
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Safety
Safety Precautions
The following safety precautions are a general guide to safe operation of the equipment.
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Safety
Safety Precautions (continued)
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Specifications
Specification Sheet
COMPRESSOR SPECIFICATIONS
Model INFINITY 35
Type Hydraulically Driven Air Compressor
Output
Compressor RPM
Hyd Flow Hyd Pressure
Delivery
20 CFM @ 110 PSI 4400 8.2 GPM 1500 PSIG
25 CFM @ 110 PSI 5400 10.1 GPM 1500 PSIG
30 CFM @ 110 PSI 6400 12.0 GPM 1500 PSIG
35 CFM @ 110 PSI 7200 13.5 GPM 1500 PSIG
35 CFM @ 150 PSI 7300 13.7 GPM 1800 PSIG
35 CFM @ 175 PSI 7400 14.0 GPM 2100 PSIG
Operating Pressure
Range 80 - 175 PSIG
Ambient Operating
Temperature Range -20° - 110°F
Oil Capacity
(Compressor) 1 gallon
Air Service Connection 1/2” NPT
Overall Dimensions 28.89” L X 19.34” W X 21.82” H
Weight 200 lbs.
*CALCULATIONS PERFORMED @ 85% EFFICIENCY MECHANICAL AND 96% EFFICIENCY
VOLUMETRIC.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
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Installation & Operation
Mounting the Compressor
When mounting the compressor, care should be taken
to ensure that its location does not impede the
operation of other components on the vehicle. For
example, if your vehicle is equipped with a crane, you
must make sure the compressor will not interfere with
the swing of the crane. In addition, the compressor
should be installed in an area that permits cool
ambient air to enter the air filter and the hot air to
exhaust without recirculating into the machine. A
minimum of 12” of clearance is needed for the hot
discharge air from the cooler. A minimum of 10” of
clearance is required from the rear of the compressor
to allow for proper air intake. Cool ambient air is
drawn in from the rear of the machine. One last
consideration in the mounting should be the routing
of hydraulic hoses. Be sure these can be safely run
to the hydraulic manifold on the machine. The unit
should be secured to the vehicle with four 3/8” grade
8 bolts, flat washers, and loc washers. Ensure that
you have a sub structure that will support the weight
of the compressor. Be sure to follow all National
Vehicle Safety Standards.
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Installation of Air Storage Tanks
This rotary screw air compressor system is designed
to provide continuous volume and constant pressure
without the use of an air storage tank. Within a few
seconds of engagement, the compressor will produce
full volume and pressure needed to run corresponding
air operated equipment without waiting for air tanks
to fill.
Air storage tanks are not utilized as standard
equipment on vehicle mounted rotary screw
compressors. The installation of air storage tanks, if
not done properly, will hinder the performance of the
rotary screw compressor. Boss Industries, LLC
strongly discourages the use of an air storage tank as
standard equipment for vehicle mounted rotary screw
air compressors.
In the rare event air usage is required without
operating the vehicle, an air storage tank can be added
to your system. When adding an air storage tank, be
sure to follow all state and federal DOT regulations
regarding air storage tank usage.
Installation of Wiring
This unit is shipped from the factory with all
necessary internal wiring installed. The only
remaining wiring necessary is the wiring needed to
interface your vehicle/power source with the Boss
compressor. The unit is shipped with 1 end of a 4 pin
connector. They need to be connected as follows:
Pin A) Battery Power
Pin B) Power out to hydraulic system solenoid
through safeties
Pin C) Battery Ground
Pin D) 12VDC switched power for operation
Pin ‘B’ should be used to direct hydraulic flow to the
compressor. This wire can also be used with a relay
to signal the engine speed to increase if additional
hydraulic flow is required during compressor
operation. See one example below.
Installation & Operation
Indice
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