Branson 2000 series Manuale utente

2000

Series

Installation Guide

EDP 100-214-226

Rev. 10 Software Version 9.x

BRANSON Ultrasonics Corporation

41 Eagle Road

Danbury, Connecticut 06813-1961 U.S.A.

(203) 796-0400

http://www.bransonultrasonics.com

Manual Change Information

At Branson, we strive to maintain our position as the leader in ultrasonics plas-

tics joining, cleaning and related technologies by continually improving our cir-

cuits and components in our equipment. These improvements are incorporated

as soon as they are developed and thoroughly tested.

Information concerning any improvements will be added to the appropriate

technical documentation at its next revision and printing. Therefore, when

requesting service assistance for specific units, note the Revision information

found on the cover of this document, and refer to the printing date which

appears at the bottom of this page.

NOTE

Loctite is a registered trademark of Henkel Corporation U.S.A.

Other trademarks and service marks mentioned herein are held

by their respective owners.

©BRANSON Ultrasonics Corporation Printed in U.S.A. June 2014

100-214-226 Rev. 10

Foreword

Congratulations on your choice of a Branson Ultrasonics Corporation system!

The Branson 2000-Series system is process equipment for the joining of plastic parts using ultra-

sonic energy. It is the newest generation of product using this sophisticated technology for a vari-

ety of customer applications. This Instruction Manual is part of the documentation set for this

system, and should be kept with the equipment.

Thank you for choosing Branson!

Introduction

Thismanualisarrangedintoseveralstructuredchapters which will help you find theinformation

you may need to know to safely handle, install, set up, program, operate, and/or maintain this

product. Please refer to the Table of Contents and/or the Index of this manual to find the infor-

mation you may be looking for. In the event you require additional assistance or information,

please contact our Product Support department (see page 52 for information on how to contact

them) or your local Branson representative.

2000

Series

Installation Guide

100-214-226 Rev. 10 i

2000 Series

Installation Guide

Table of Contents

About this Installation Guide - - - - - - - - - - - - - - - - - - - - 1

Safety First - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Handling and Unpacking - - - - - - - - - - - - - - - - - - - - - - 3

Unpack the Power Supply - - - - - - - - - - - - - - - - - - - - 3

Unpack the Stand or Actuator - - - - - - - - - - - - - - - - - - 3

Stand (actuator on a base) - - - - - - - - - - - - - - - - - - - - 4

Stand (actuator on a hub) - - - - - - - - - - - - - - - - - - - - 5

Actuator (alone) - - - - - - - - - - - - - - - - - - - - - - - - - 6

Take Inventory of Small Parts - - - - - - - - - - - - - - - - - - 7

Cables- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

Installation Requirements - - - - - - - - - - - - - - - - - - - - - 9

Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Environmental Specifications- - - - - - - - - - - - - - - - - - - 9

Electrical Input Power Ratings - - - - - - - - - - - - - - - - - -10

Factory Air - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17

Air Filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17

Pneumatic Tubing and Connectors - - - - - - - - - - - - - - - -17

Pneumatic Connections to Actuator ae/aed/aef - - - - - - - - - -18

Pneumatic Connections to Actuator ao/aod/rp - - - - - - - - - -18

Mounting the Stand (Actuator on Base)- - - - - - - - - - - - - -18

Leveling Fixture Setup - - - - - - - - - - - - - - - - - - - - - -19

Preliminary Setup - - - - - - - - - - - - - - - - - - - - - - -19

Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22

Horn, Part, and Fixture Alignment - - - - - - - - - - - - - - -23

Mounting the Stand (Actuator on Hub-mounted column)- - - - - -24

Actuator (alone) - - - - - - - - - - - - - - - - - - - - - - - - -25

Mount the Power Supply - - - - - - - - - - - - - - - - - - - - -27

Interconnect between Power Supply and Actuator - - - - - - - -27

Input Power (Main)- - - - - - - - - - - - - - - - - - - - - - - -28

Output Power (RF Cable) - - - - - - - - - - - - - - - - - - - -29

Start Switch Connection (Automation) - - - - - - - - - - - - - - -30

ii 100-214-226 Rev. 10

Serial (RS-232) Port Connector- - - - - - - - - - - - - - - - - -31

Parallel Printer Connector - - - - - - - - - - - - - - - - - - - -31

User I/O Interface - - - - - - - - - - - - - - - - - - - - - - - -32

Input Power Plug- - - - - - - - - - - - - - - - - - - - - - - - -34

User I/O DIP Switch (SW1)- - - - - - - - - - - - - - - - - - - -35

Guards and Safety Equipment - - - - - - - - - - - - - - - - - - -36

Emergency Stop Control - - - - - - - - - - - - - - - - - - - - -36

Rack Mount Installation- - - - - - - - - - - - - - - - - - - - - - -38

Assemble the Acoustic Stack - - - - - - - - - - - - - - - - - - -40

For a 15 kHz System

For a 20kHz System

For a 30kHz System

For a 40kHz System

Stack Assembly Torque Tables- - - - - - - - - - - - - - - - - -43

Connecting Tip to Horn- - - - - - - - - - - - - - - - - - - - - -44

Installing the Ultrasonic Stack in the Actuator - - - - - - - - - - -44

15 kHz, 20 and 30 kHz Stacks - - - - - - - - - - - - - - - - -44

40 kHz Stacks- - - - - - - - - - - - - - - - - - - - - - - - -46

Mounting the Fixture on the Branson Base - - - - - - - - - - - -47

Converter Duty Cycle and Cooling - - - - - - - - - - - - - - - -48

Testing the Installation, 4 Line Display - - - - - - - - - - - - - - -50

Testing the Installation, Touch Screen - - - - - - - - - - - - - - -51

2000 Series

Installation Guide About this Installation Guide

100-214-226 Rev. 10 1

About this Installation Guide

This installation guide is to help the installer with the basic installation and setup of your new 2000-

series welder. You will still need the product’s manuals. This guide will bring the readerto the point

at which the system is functionally “ready to weld”.

Safety First

2100-214-226 Rev. 10

Safety First

Branson is concerned for your safety and for the successful installation and operation of this sys-

tem. Please read and heed all safety symbols listed in this guide and heed all safety signs on the

products.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury.

CAUTION

Indicates a potential hazardous situation which, if not avoided, may result in property

damage.

NOTE

A Note in the guide or manual contains important informationthat you should observe. It does

not involve personal injury but may involve additional work or modification if you ignore it.

International safety labels are found on the power supply and the actuator as well. Those that are

of importance during Installation of the system are identified in the figures in this guide and in the

manuals.

2000 Series

Installation Guide Handling and Unpacking

100-214-226 Rev. 10 3

Handling and Unpacking

If there are any visible signs of damage to the shipping containers or the product, or you later dis-

cover hidden damage, NOTIFY YOUR CARRIER IMMEDIATELY. Save the packing material.

1. Unpack the 2000-series components as soon as they arrive. Refer to the following procedures.

Verify you have all of the equipment ordered. Some components are packed inside other boxes.

2. Inspect the controls, indicators, and surfaces for signs of damage.

3. Save all packing material, including the pallets and wood spacer blocks.

Unpack the Power Supply

Power supplies are shipped in a cardboard carton. It weighs approximately 40 lbs.

1. Open the box, remove the two foam top packing halves and lift the power supply out.

2. Remove the toolkit(s) and other components shipped with the power supply. These items may be

shipped in small, separate boxes, or underneath the power supply in the box.

3. Save the packing material; evaluation systems will be returned using this packing material.

Unpack the Stand or Actuator

The stand(or actuator) is heavy and packed in aprotective shipping container. The actuator toolkit

is packed with the actuator. A booster, converter and other components may be packed inside the

shipping container (depending on the equipment ordered).

• Stands are shipped on a wooden pallet with a cardboard box cover.

• Actuators (alone) are shipped in a rigid cardboard box using protective foam shells for support.

Figure 1 Linear Encoder is sensitive; Do Not Handle it!

CAUTION

The linear encoder (on the left side of the actuator) is very sensitive. Do not use the linear

encoder assembly as a hand-hold, allow no impact on it, and do not place any weight on it.

Linear encoder

on left side of

Actuator (2000d and f only)

Do not touch, bump,

or use as a handle

Actuator on stand shown,

left side view

Handling and Unpacking

4100-214-226 Rev. 10

Depending on which one of the following options applies to you, unpack the Branson actuator

assembly:

Stand (actuator on a base)

CAUTION

Heed the “This End Up” arrows and the “Open Top First” instructions. The packaging is

designed to be removed from the assemblies from an upright orientation only.

Figure 2 Unpacking the Stand (Actuator on a Base); right-side view of Stand

1. Move the shipping container close to the intended installation location, leave it on the floor.

2. Open the top of the box. Remove the insert from the top of the protective box, which may contain

the booster, converter, and the toolkit.

3. Remove the staples at the bottom of the protective box. Lift the protective box off the pallet.

CAUTION

Column and column are under spring tension. Do NOT disassemble the column from the

stand. Always keep the column support clamped together.

NOTE

When making height adjustments, carefully and slowly release the clamps to control the

motion, and hold the stand to prevent sudden movements or injury.

wood block

for shipping

Actuator

Column

Base

Actuator

Support

Spring Swivel

6-1/2 in.

Tool Kit

Converter

Booster

18in.

Protective

Box

wood block

for shipping

53in.

32-1/2in.

Insert

Box

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