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ri

BRECKWELL

Hearth

Products

P24FSA

P24FSL

P24I

OWNER’S

MANUAL

SAFETY

NOTICE:

If

your

appliance

is

not

properly

installed

a

house

fire

may

result.

For

your

safety,

follow

the

installation

directions.

Contact

local

building

or

fire

officials

about

restrictions

and

installation

inspection

requirements

in

your

area.

ALL

UNITS

TESTED

AND

LISTED

BY

ICBOTL-116

NER-QA-219

Factory

Recommends

Professional

Installation

Manufactured

by

National

Steelcrafters

of

Oregon

Inc.

P.O.

Box

24910

Eugene,

Oregon

97402

©NATIONAL

STEELCRAFTERS

OF

OREGON

INC.

3/57

1000

Thank

you

for

purchasing

the

Breckwell

Pellet

Burning

Stove.

You

are

now

prepared

to

burn

wood

in

the

most

efficient,

convenient

way

possible.

To

achieve

the

safest,

most

efficient

and

most

enjoyable

performance

from

your

stove,

you

must

do

three

things:

1)

Install

it

properly;

2)

Operate

it

correctly

CONTENTS

and;

3)

Maintain

it

regularly.

The

purpose

of

this

manual

is

to

help

you

do

all

three.

PLEASE

read

this

manual

thoroughly

before

beginning

your

installation

and

KEEP

IT

in

a

handy

place

for

future

reference

and

for

future

owners.

1.0

Introduction

3.0

Operation

4.0

Maintenance

2.0

Installation

3.1

Proper

Fuel

4.1

Ash

Disposal

P24I

2.1

Preparation

3.2

Pre-Startup

Check

4.11

Ash

Disposal

P24FSA

and

P24FSL

4.12

Vacuum

Use

2.2

Clearances

3.3

Building

a

Fire

4.2

Cleaning

2.3

Combustion

Air

Supply

3.31

Using

Approved

Fire

Starter

4.3

Blowers

2.31

When

Outside

Air

is

Not

Used

3.32

Optional

Hot

Rod

™

4.4

Chimney

Cleaning

2.4

Venting

3.4

Panel

Controls

4.5

Recommended

Maintenance

Schedule

5.0

Trouble

Shooting

Guide

2.41

P24FSA

and

P24FSL

3.5

Optional

Thermostat

2.42

P24I

3.6

Damper

Control

5.1

Fuel

Will

Not

Feed

2.5

Electrical

Installation

3.7

Refueling

5.2

Fire

Goes

Out

2.6

Special

Mobile

Home

3.8

Breckwell

Tool

5.3

Smoky

Fire

Requirements

3.9

Shut

Down

Procedure

3.91

Safety

Features

3.92

PEHEIII.l.mWII

5.4

No

Power

5.5

Blowers

Will

Not

Operate

Properly

5.6

Noisy

Operation

6.0

Replacement

Parts

List

1.0

INTRODUCTION

Note

which

model

you

have

purchased

(either

P24FSA,

P24FSL

freestanding

models

or

P24I

built-in

fireplace

or

fire¬

place

insert).

Some

instructions

refer

to

only

one

model

or

the

other.

This

stove

has

been

independently

tested

and

approved

in

accordance

with

the

relevant

portions

of

ULC

S627

CSA

B366.2-M1983

“Standard

for

Space

Heaters

tor

use

with

Solid

Fuels”,

UL

1482-1988

"Standard

for

Room

Heaters",

ASTM

El509-93,

CSA

C22.2

No.

3

“Electrical

Features

of

Solid

Fuel

Burning

Appliances",

Oregon

new

rules

for

mobile

homes

(814-

23-900

through

814-23-909)

and

installation

as

a

stove

heater.

This

appliance

is

designed

specifically

for

use

only

with

pelletized

wood.

It

is

designed

for

residential

installation

according

to

current

national

and

local

building

codes

as

a

free

standing

room

heater.

It

is

also

approved

as

a

mobile

home

heater

which

is

designed

for

connection

to

an

outside

combustion

air

source.

The

stove

will

not

operate

using

natural

draft,

or

without

a

power

source

for

the

blower

systems

and

fuel

feeding

systems

and

must

not

be

burned

with

any

type

of

coal

(see

section

3.1).

This

stove

is

designed

to

provide

the

optimum

proportions

of

fuel

and

air

to

the

fire

in

order

to

burn

free

of

smoke

and

soot.

Any

blockage

of

the

air

supply

to

or

from

the

stove

will

seriously

degrade

the

performance

and

will

be

evidenced

by

a

smoking

exhaust

and

a

sooting

window.

For

the

best

operation

the

ash

content

of

the

pellet

fuel

should

be

less

than

1%

and

the

calorific

value

approximately

8200

BTU/LB.

Avoid

high

ash

content

fuels

as

this

will

rapidly

fill

up

the

burn

pot

and

eventually

cut

oft

the

combustion

air

supply.

Commercial

and

industrial

installations

of

Breckwell

Pellet

Stoves

should

not

be

used

since

operational

control

is

often

not

well

managed

in

these

settings.

2.0

INSTALLATION

2.1

PREPARATION

Factory

packaging

must

be

removed

and

some

minor

assembly

work

is

required

prior

to

installation.

Access

to

the

rear

of

the

stove

is

necessary.

Foam

protective

blocks

must

be

removed

from

all

blowers

and

gear

motor.

This

is

a

safety

precaution.

The

circuit

board/

control

panel

must

be

unplugged

and

installed

in

the

P24I

side

panel.

Instructions

are

packed

with

the

board/panel.

Free

the

power

cord.

NOTE;

Normally,

your

dealer

will

perform

these

functions.

2.2

CLEARANCES

The

Breckwell

P24FSA

and

P24FSL

have

been

tested

and

listed

for

installation

in

residential,

mobile

home,

and

alcove

applications.

The

P24I

is

approved

for

installation

into

masonry

fireplaces;

also

factory

built,

built-in,

zero

clearance

fireplaces

of

the

following

description:

all

brands

at

least

36"

wide

and

20"

high.

The

P24I

is

also

approved

as

a

built-in

fireplace,

as

long

as

minimum

chase

size

and

material

specifications

are

main¬

tained

(see

section

2.42D).

FLOOR

PROTECTION

(P24FSA

and

P24FSL)

minimum

25"

wide

by

35"

deep.

The

stove

must

be

placed

on

a

continuous

PAGE

2

SIDE

WALL

(grouted

joints)

non-combustible

material

such

as

ceramic

tile,

cement

board,

brick,

3/8"

asbestos

millboard

or

equivalent,

or

other

approved

or

listed

material

suited

for

floor

protection.

Check

local

codes

for

approved

alternatives.

Clearances

are

measured

from

the

sides,

back

and

face

(door

opening)

of

stove

body

(see

figure

1

A).

DO

NOT

USE

MAKESHIFT

MATERIALS

OR

COMPROMISES

IN

THE

INSTALLATION

OF

THIS

UNIT.

ALCOVE

CLEARANCES

FLOOR

PROTECTION

(Minimum

25"

wide

x

35"

deep)

P24FSA

Figure

1A

For

mobile

home

installation

the

stove

must

be

connected

to

an

outside

source

of

combustion

air.

A

VW

inside

diameter

metallic

pipe,

either

flexible

or

rigid

should

be

used

when

outside

air

is

to

be

connected.

It

attaches

to

an

outlet

at

the

stove's

rear

(see

figure

2

),

and

its

terminus

should

have

a

wind

hood

or

be

turned

45‘

to

prevent

overdraft

when

located

on

windy

side

of

home.

In

some

cases

rodent

guards

are

suggested.

REAR

VIEW

(P24FSL,

P24FSA)

Figure

2A

PAGE

3

NOTE:

At

altitudes

above

3,000

feet,

we

suggest

the

use

of

4"

diameter

vent

at

an

EVL

of

7

feet

or

more.

Figure

2B

Sources

of

Outside

Combustion

Air

A.

In

fireplaces

1.

Ash

cleanout

door

2.

Masonry

fireplaces

only—hole

drilled

in

rear

of

firebox

(when

fireplace

is

on

an

outside

wall)

3.

Top

of

chimney

(see

figure

9).

All

factory

built

fireplaces

requiring

outside

air

must

use

this

method

unless

outside

air

is

already

provided.

B.

For

freestanding

installations

1.

Hole

in

lloor

near

stove

rear

2,

Hole

in

wall

behind

stove

2.31

WHEN

OUTSIDE

AIR

IS

NOT

USED

It

outside

air

is

not

used,

it

is

important

that

combustion

air

is

easily

available

to

the

inlet.

In

P241

installations,

flashing

vents

should

not

be

restricted.

The

flashing

should

not

necessarily

seal

the

fireplace

face.

2.4

VENTING

The

Breckwell

P24FSA

and

P24FSL

are

certified

for

use

with

listed

TYPE

L-Vent,

3"

or

4"

diameter

in

size.

The

stove

was

tested

with

Simpson

Duravent

brand.

Class

“A”

chimney

is

not

required.

Refer

to

the

instructions

provided

by

the

vent

manu¬

facturer,

especially

when

passing

through

a

wall,

ceiling

or

roof.

Do

not

connect

this

unit

to

a

chimney

flue

serving

another

appliance.

Do

not

install

a

flue

damper

in

the

exhaust

vent

of

this

unit.

This

is

a

pressurized

exhaust

system.

The

pipe

joints

should

be

sealed

to

ensure

consistent

performance

and

avoid

smoke

spillage.

Equivalent

Vent

Length

(EVL)

The

longer

the

run

of

pipe

in

your

installation

(both

with

inserts

and

freestandings),

the

more

restriction

there

is

in

the

system.

Therefore,

larger

diameter

pipe

should

be

used.

Use

4"

pipe

if

you

have

more

than

15

feet

of

equivalent

vent

length.

To

calculate

EVL,

use

the

following

conversions:

90’

elbow

or

T”

=5

equivalent

feet

45’

elbow

=

3

equivalent

feet

Horizontal

Pipe

Run

=

1

equivalent

foot

per

actual

foot

Vertical

Pipe

Run

=

0.5

equivalent

feet

per

actual

foot

2.41

P24FSA

AND

P24FSL

INSTALLATIONS

A.

HORIZONTALLY

THROUGH

WALL

(see

figure

3)

NOTE:

Follow

L-Vent

chimney

manufacturer’s

instructions.

1.

Position

stove,

adhering

to

clearances

shown

in

section

2.0.

2.

Locate

position

of

hole

in

wall,

directly

behind

stove’s

exhaust

vent

(see

figure

2A).

3.

Install

L-Vent

wall

thimble

per

L-Vent

manufacturer's

instructions.

4.

Attach

enough

pipe

to

penetrate

and

extend

at

least

6"

beyond

exterior

walls.

An

eight

foot

vertical

pipe

run

is

suggested

where

possible

to

reduce

the

possibility

of

smoke

leakage

in

the

event

of

a

power

failure.

5.

Attach

cap

and

seal

outside

wall

thimbles

with

non-hardening

waterproof

mastic.

6.

Termination

should

not

be

located

so

that

hot

exhaust

gases

can

ignite

trees,

shrubs,

grasses,

or

be

a

hazard

to

children.

Exhaust

gases

can

reach

temperatures

of

500’F

and

cause

serious

burns

if

touched.

Locate

terminations:

a)

not

less

than

3

feet

above

any

forced

air

inlet

located

within

10

feet;

b)

not

less

than

4

feet

below

or

horizontally

from,

or

one

foot

above

any

door,

window

or

gravity

air

inlet

into

any

building;

c)

not

less

than

two

feet

from

an

adjacent

building

and

not

less

than

7

feet

above

grade

when

located

adjacent

to

a

public

walkway.

B.

VERTICALLY

WITH

NEW

CHIMNEY

SYSTEM

(see

figure

4)

NOTE:

Follow

L-Vent

chimney

manufacturer’s

instructions

Model

P24FSA

and

P24FSL

are

designed

for

rear

exhaust

but

can

be

changed

to

top

exhaust

with

use

of

the

Breckwell

Vertical

Install

Kit.

See

instructions

with

kit.

1.

Remove

knockout

circle

in

top

of

stove.

Use

a

rubber

mallet.

2.

Install

extra

cost

optional

“Vertical

Install

Kit"

to

stove.

3.

Locate

stove.

Drop

plumb

bob

to

center

of

flue

outlet,

mark

point

on

ceiling.

Install

ceiling

support

and

L-Vent

pipe

per

L-Vent

manufacturer’s

instructions.

OPTION:

Install

L-Vent

cleanout

tee

and

short

section

of

pipe

to

exhaust

transition

on

stove.

Locate

stove.

Drop

plumb

bob

to

center

of

tee

outlet,

mark

point

on

ceil¬

ing.

Install

ceiling

support

and

L-Vent

pipe

per

L-Vent

manufacturer’s

instructions.

4.

Always

maintain

3”

clearance

from

combustible

materials.

When

passing

through

additional

floors

or

ceilings

always

install

firestop

spacer.

12"

MJMMUM

CLCAAANCC

VERTICALLY

WITH

NEW

CHIMNEY

Figure

4

5.

Alter

lining

up

for

hole

in

roof,

cut

either

round

or

square

hole

in

roof,

always

3”

larger

all

the

way

around

pipe.

Install

upper

edge

and

sides

of

flashing

under

roofing

materials,

nail

to

the

roof

along

upper

edge.

Do

not

nail

lower

edge.

Seal

nail

heads

with

non-hardening

waterproof

mastic.

6.

Apply

non-hardening,

waterproof

mastic

where

the

storm

collar

will

meet

the

vent

and

flashing,

slide

storm

collar

down

until

it

sets

on

the

flashing,

seal

and

install

cap.

PREFERRED

METHOD

VERTICALLY

USING

EXISTING

CLASS

‘A*

CHIMNEY

Figure

5

C.

VERTICALLY

INTO

EXISTING

CHIMNEY

SYSTEM

(see

figure

5)

Adapters

are

available

to

adapt

from

3"

L

Vent

to

6”

or

8"

Class

A

chimney.

As

an

alternative,

3”

or

4"

L

Vent

can

be

run

inside

existing

chimney

to

termination.

This

is

the

preferred

method.

Follow

guidelines

for

equivalent

vent

length.

2.42

P24I

INSTALLATIONS

Insert

installations

must

be

vented

with

3"

or

4"

pipe.

Pipe

may

be

single

wall

stainless

steel

flexible

pipe.

Vent

may

terminate

within

chimney

beyond

a

blanking

plate

or

extend

to

the

chimney

top.

See

section

2.3

for

outside

air

access

information.

The

fireplace

and

chimney

should

be

cleaned

thoroughly

before

starting

installation.

We

suggest

painting

the

interior

of

old

and

dirty

fireplaces

to

seal

any

odors.

In

zero-clearance

fireplace

installations,

when

the

fireplace

opening

is

above

the

floor

or

raised

hearth,

the

adjustable

“Breckwell

zero-clearance

skirt"

can

be

used

to

bridge

the

gap

between

hearth

and

stove

bottom

The

P24I

exhaust

can

be

adapted

for

top

or

rear

venting

(see

figure

14).

The

unit

comes

from

the

factory

set

up

for

top

vent.

To

change,

remove

screws,

break

silicone

seal,

remove

adapter,

reposition

for

rear

exhaust,

reattach

screws,

seal

with

high

temperature

silicone.

B.

WHEN

VENT

PIPE

EXTENDS

TO

CHIMNEY

TOP

1.

You

will

need

a

pipe

length

equal

to

the

chimney

height

(from

hearth)

plus

six

inches.

If

outside

combustion

air

is

to

be

used,

you

will

need

a

pipe

length

(see

section

2.3)

equal

to

the

chimney

height

plus

12

inches.

2.

Attach

cerablanket

wrap,

which

comes

with

stove,

to

that

end

of

vent

pipe

that

will

connect

to

stove.

Use

12"

lengths

of

light

gauge

metal

wire

(not

included)

or

metallic

tape.

This

is

to

protect

interior

components

from

excess

heat.

3.

Set

insert

on

hearth.

Adjust

leveling

bolts

on

rear

sides.

Slide

in

far

enough

to

attach

vent

pipe

(and

combustion

air

pipe

if

used).

Use

RTV,

metallic

tape,

and/or

self

tapping

screws

to

assure

tight

connection.

PAGE

5

4.

Attach

flashing

(see

figure

7).

Route

power

cord

out

the

side

nearest

a

120V

receptacle.

Slide

in

insert.

A

tight

seal

of

the

flashing

to

the

fireplace

face

is

not

necessary.

Do

not

restrict

air

to

or

from

vents

in

flashing.

5.

Measure

and

build

chimney

top.

Cut

out

holes

for

vent

pipe

(and

combustion

air

pipe

if

used).

Install

and

seal

with

non¬

hardening

mastic

to

prevent

water

leakage.

Install

vent

cap.

KR'\1

mm

damper

noo

WHEN

ATTACHNO

i&T

SCC

FIASHWG.

SCWVr

KNOB

TO

DAMPfR

RCD.

C.

WHEN

VENT

PIPE

EXTENDS

THROUGH

CHIMNEY

BLANKING

PLATE

1.

You

will

need

a

pipe

length

equal

to

the

hearth-to-blanking

plate

height

plus

six

inches.

NOTE:

Outside

combustion

air

cannot

be

drawn

from

chimney

cavity

in

this

installation.

2.

Attach

cerablanket

as

in

section

B.

3.

Measure

and

build

blanking

plate.

Cut

out

hole

for

vent

pipe

(and

combustion

air

intake

pipe,

if

used).

Install

and

carefully

seal

blanking

plate

as

in

previous

step

5.

Failure

to

properly

seal

may

result

in

smoke

spillage.

NOPE:

rouDwianu.

CHIMNEY

WSMOfftON

WSTRUCnOKS

FIREPLACE

INSERT

SIDE

ELECTION

S

'.

1

Jj

|

k

j

Bit

FIREPLACES)

4.

Slide

vent

pipe

(and

intake

pipe

if

used)

up

through

blanking

plate

hole,

leaving

enough

to

grab

and

pull

down.

5.

Set

insert

on

hearth,

complete

steps

4

and

5

in

2.42B.

Be

sure

to

seal

where

pipe

passes

through

blanking

plate.

D.

AS

A

BUILT-IN

FIREPLACE

Figures

9A

&

9B

describe

a

P24I

installation

vented

into

either

a

special

chase

built

outside

an

outer

wall

or

a

false

inside

wall.

This

is

especially

suited

for

new

construction

or

remodeling.

The

chase

dimensions

shown

are

minimums

and

must

be

maintained.

rr--

TOP

PLATE

ic

(SEAL

TO

CHIMNEY

TOP

-A-WITH

NON-HARDENING

MASTIC)

EXTENSION

TO

CHIMNEY

TOP

OPTIONAL

(REQUIRED

IN

MOBILE

HOME

AND

MANTLE

-

LISTED

CHIMNEY

-

Jt

i

CAP

.STORM

COLLAR

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y

CHASE

CAP

*

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1

A.

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]

J-

3

OR

4

INCH

STAINLESS

STEEL

single

wau

pipe

BLANKING

PLATE

(SEAL

WITH

.NON-HARDENING

MASTIC).

CHIMNEY

NEED

ONLY

EXTEND

12"

ABOVE

BLANKING

PLATE

3

OR

4

INCH

STAINLESS

STEEL

FLEX-PIPE

OPTIONAL

COMBUSTION

AIR

-INWKE

(EXTENDS

THROUGH

S';-:

CHIMNEY

TOP

WITH

180*

BEND)

**+

LEVELING

80US

(V,")

MIN.

_r>

OPTIONAL

J

VERTICAL

INSTALLATION

INSERT

4

W

MIN.

RAISED

HEARTH

MUST

8E

BUILT

OF

«

■

HOLLOW

CONCRETE

BLOCKS

COVERED

BY

VT

CEMENT

BOARD.

LISTED

CHIMNEY

CAP

Figure

9B

PAGE

6

2.5

ELECTRICAL

INSTALLATION

This

stove

is

provided

with

an

8-foot

grounded

electrical

cord

extending

from

the

rear

of

the

stove.

This

should

be

connected

to

a

standard

3

prong

120

volt,

60

hz

electrical

outlet.

Voltage

variations

can

lead

to

serious

performance

problems.

The

Breckwell

electrical

system

is

designed

for

120

volts

AC

with

no

more

than

5%

variation.

National

Steelcrafters

of

Oregon,

Inc.

cannot

accept

responsibility

tor

poor

performance

or

damage

due

to

inadequate

voltage.

If

connected

to

an

older

two-prong

outlet,

a

separate

ground

wire

should

be

run

to

a

proper

ground

(refer

this

to

a

qualified

technician).

2.6

SPECIAL

MQ8ILE

HOME

REQUIREMENTS

Mobile

home

installations

made

prior

to

the

initial

sale

of

the

mobile

home

are

governed

by

US

Department

of

Housing

and

Urban

Development

(HUD)

standards.

These

standards

include

the

following:

a.

Stove

should

be

grounded,

with

#8

copper

wire

and

terminated

with

NED

approved

grounding

device;

b.

Stove

should

be

attached

to

mobile

home

during

shipment.

WARNING:

Do

not

install

in

a

sleeping

room.

CAUTION:

The

structural

integrity

of

the

mobile

home

floor,

wall

and

ceiling/roof

must

be

maintained.

3.0

OPERATION

3.1

P

ROPER

FUEL

THIS

STOVE

IS

APPROVED

FOR

BURNING

PELLETIZED

WOOD

FUEL

ONLY!

Factory-approved

pellets

are

those

1/4"

or

5/16"

in

diameter

and

not

over

1"

long.

Longer

or

thicker

pellets

sometimes

bridge

the

auger

flights

which

prevents

proper

pellet

feed.

Burning

wood

in

forms

other

than

pellets

is

not

permitted.

It

will

violate

the

building

codes

for

which

the

stove

has

been

approved

and

will

void

all

warranties.

The

design

incorporates

automatic

feed

of

the

pellet

fuel

into

the

fire

at

a

carefully

prescribed

rate.

Any

additional

fuel

introduced

by

hand

will

not

increase

heat

output,

but

may

seriously

impair

the

stove’s

performance

by

generating

considerable

smoke.

Do

not

burn

wet

pellets.

The

stove's

performance

depends

heavily

on

the

quality

of

your

pellet

fuel.

Avoid

pellet

brands

which

display

these

characteristics:

a.

Excess

fines—“fines”

is

a

term

describing

crushed

pellets

or

loose

material

that

looks

like

sawdust

or

sand.

Pellets

can

be

screened

before

being

placed

in

hopper

to

remove

most

fines.

b.

Binders—Some

pellets

are

produced

with

materials

to

hold

them

together,

or

bind

them.

c.

High

ash

content—Poor

quality

pellets

will

often

create

smoke

and

dirty

glass.

They

will

create

a

need

for

more

frequent

maintenance.

You

will

have

to

empty

the

burn

pot

plus

vacuum

the

entire

system

more

often.

Poor

quality

pellets

could

damage

the

auger.

National

Steelcrafters

of

Oregon,

Inc.

cannot

accept

responsibility

for

damage

due

to

poor

quality

pellets.

Your

dealer

can

recommend

a

good

quality

pellet

in

your

area.

3.2

PRE-START-UP

CHECK

Remove

extra

cost

optional

imitation

log

set

if

in

use.

Remove

burn

pot

making

sure

it

is

clean

and

none

of

the

air

holes

are

plugged.

Clean

fire

box.

Then

replace

burn

pot.

Clean

door

glass

if

necessary.

(A

dry

cloth

or

paper

towel

is

usually

sufficient.)

Check

fuel

in

hopper

and

refill

if

necessary.

NOTE:

Hopper

capacity

is

approximately

50-60

lbs.

in

the

P24FSA

and

P24FSL;

60-70

lbs.

in

the

P24I.

3.3

BUILDING

A

FIRE

NOTE:

During

the

first

few

fires,

your

stove

will

emit

an

odor

as

the

high

temperature

paint

cures

or

becomes

seasoned

to

the

metal.

Maintaining

smaller

fires

will

minimize

this.

Avoid

placing

items

on

stove

top

during

this

period

as

paint

could

be

affected.

3.31

Using

approved

fire

starter:

a.

Check

to

make

sure

power

cord

from

stove

is

plugged

in.

b.

Push

damper

control

rod

(located

on

left

side

of

stove)

all

the

way

in.

c.

Fill

burn

pot

by

hand

or

by

pressing

“MANUAL

FEED”

switch

on

control

panel

(see

figure

10).

Fill

to

level

just

below

top

air

holes.

Add

approved

fire

starter

(see

section

3.92

j),

light

and

close

door.

Keep

door

tightly

dosed

during

operation.

d.

Push

on/off

switch

to

“on”

position.

Blowers

will

come

on.

Set

fuel

control

knob

to

desired

setting.

Push

“Auger”

button.

e.

After

waiting

10-15

minutes,

readjust

damper

(see

section

3.6).

NOTE:

Auger

will

not

begin

feeding

pellets

until

the

firebox

reaches

a

preset

temperature

level

(about

10-15

minutes).

3.32

Using

an

extra

cost

optional

Hot

Rod

™

automatic

fire

starter:

a.

Fill

hopper

and

clean

burn

pot.

b.

Push

on/off

switch

to

“on”

position.

c.

Prime

auger

by

pressing

manual

feed

switch

until

pellets

start

to

drop

in

burn

pot.

d.

Set

fuel

control

knob

to

“D”

setting.

e.

Close

damper

and

press

“auger”

button.

f.

Fire

should

start

within

5

minutes.

When

fire

is

well

established

pull

out

damper

g.

Wait

15

minutes.

Set

fuel

control

and

damper

to

desired

setting.

NOTE:

In

the

event

of

power

failure

shut

stove

“off”,

wait

15

seconds

and

repeat

startup

procedure.

3.4

P

ANEL

CONTROLS

(see

figure

1

0)

The

blowers

and

automatic

fuel

supply

(auger)

are

controlled

from

a

panel

on

the

left

side

of

the

stove.

A

hinged

door

covers

the

panel

during

normal

operation.

The

on-off

switch

turns

the

blowers

on.

The

“auger”

button

activates

the

automatic

feed

system.

When

the

green

light

is

on,

there

is

power

to

the

auger

circuit.

The

auger

will

not

begin

feeding

pellets

until

the

firebox

has

warmed

up

to

a

preset

temperature.

In

case

of

a

power

outage

lasting

more

than

three

to

six

seconds,

this

button

must

be

pushed

to

re-engage

the

auger.

There

are

six

fuel

feed

settings.

On

“LOW”,

the

feed

rate

is

approximately

0.75

to

1.5

lb.

per

hour.

On

“MAX”

the

feed

rate

is

approximately

4.25

to

4.75

lbs.

per

hour.

PAGE

7

CAUTION:

The

“MAX”

setting

is

designed

for

temporary

use

only.

If

used

for

extended

periods,

It

can

shorten

the

life

expectancy

of

the

unit’s

components.

Avoid

use

at

this

setting

for

more

than

one

or

two

hours

at

a

time.

The

convection

blower

speed

varies

directly

with

feed

rate.

The

“High

Fan”

switch

overrides

this

variable

speed

function.

It

will

set

the

convection

blower

speed

to

high

at

any

feed

rate

setting.

The

“Manual

Feed"

switch

allows

you

to

add

fuel

to

the

bum

pot

automatically.

CAUTION:

Do

not

use

this

control

during

normal

operation

as

it

could

smother

the

fire

and

lead

to

a

dangerous

condition

(see

section

3.92

a).

During

normal

Figure

10

operation,

this

switch

should

be

in

its

center

position,

neither

on

‘HIGH

FAN"

or

“MANUAL

FEED".

3.5

OPTIONAL

THERMOSTAT

A

remote

thermostat

may

help

you

maintain

a

constant

house

temperature

automatically.

A

miljiyolt

thermostat

is

required.

When

engaged,

the

stove

will

automatically

switch

between

two

settings.

When

warm

enough,

it

will

switch

to

“LOW",

which

also

slows

the

convection

blower.

If

the

house

then

cools

below

your

thermostat

setting

it

will

switch

to

the

feed

rate

of

your

knob

setting

with

a

maximum

rate

of

“D”.

The

thermostat

should

be

installed

by

a

qualified

service

person.

NOTE:

When

using

the

thermostat,

it

is

important

to

set

your

damper

control

rod

at

approximately

halfway

between

a

“LOW"

burn

setting

and

your

higher

bum

setting.

3.6

DAMPER

CONTROL

The

damper

control

rod

on

the

stove's

lower

left

side

adjusts

the

combustion

air.

This

control

is

necessary

due

to

the

varied

burn

characteristics

of

individual

installations,

different

pellet

brands

and

pellet

feed

rates.

It

allows

you

to

improve

the

efficiency

of

your

stove.

Providing

correct

combustion

air

will

reduce

the

frequency

of

cleaning

your

glass

door

and

prevent

the

rapid

build-up

of

creosote

inside

your

stove

and

chimney.

You

should

adjust

the

clamper

based

on

the

fire’s

appearance.

A

low,

reddish,

dirty

fire

can

be

improved

by

pulling

the

damper

out

slightly.

A

“blow

torch”

fire

can

be

improved

by

pushing

the

damper

in

a

bit.

As

a

general

rule,

on

lower

feed

rate

settings,

the

damper

should

be

in

farther.

On

higher

feed

rates,

the

damper

should

be

more

open.

Through

trial

and

error,

you

will

find

the

best

settings.

Consult

your

dealer

if

you

need

help.

NOTE:

On

“LOW”,

damper

should

be

out

approximately

1/8"-1/4".

If

damper

is

out

too

far,

it

can

cause

the

fire

to

go

out.

3.7

REFUEUNG

We

recommend

that

you

not

let

the

hopper

drop

below

%

full.

KEEP

HOPPER

LID

CLOSED

AT

ALL

TIMES

EXCEPT

WHEN

REFILLING.

DO

NOT

OVERFILL

HOPPER.

3.8

BRECKWELL

MAINTENANCE

TOOL

A

tool

has

been

provided

to

help

with

the

following

functions:

a.

Stir

pellets

in

hopper—Unlike

liquids

in

a

tank,

pellets

do

not

drain

evenly

into

the

auger.

Bridging

across

the

opening

can

occur.

Pellets

can

hang

up

on

the

sides

of

the

hopper.

Occasionally

“stirring"

the

hopper

can

help.

NOTE:

To

help

prevent

bridging

of

pellets

common

wax

paper

can

be

rubbed

on

the

sidewalls

and

bottom

of

the

hopper.

b.

Cleaning

heat

exchanger

tubes—see

instructions,

section

4.2.

c.

Scrape

ashes

from

bum

pot.

3.9

SHUT

DOWN

PROCEDURE

Turning

your

Breckwell

stove

off

is

a

matter

of

pressing

the

on/off

control

panel

switch

to

off.

The

blowers

will

continue

to

operate

until

internal

firebox

temperatures

have

fallen

to

a

preset

level.

3.91

SAFETY

FEATURES

a.

If

there

is

a

power

outage

longer

than

a

few

seconds,

the

auger

will

not

operate

once

power

is

restored.

This

prevents

pellets

from

being

fed

to

a

non-burning

bum

pot.

Pressing

the

auger

button

on

the

panel

control

will

reactivate

the

auger

circuit.

The

blowers

will

come

on

when

power

is

restored

to

evacuate

the

combustion

chamber

of

gases

and

stay

on

until

off

switch

is

pushed.

b.

In

case

of

a

malfunctioning

convection

blower,

a

high

temperature

thermodisk

will

automatically

shut

down

the

auger,

preventing

the

stove

from

overheating.

When

stove

has

cooled,

restart

as

instructed

in

sections

3.2

and

3.3.

c.

If

the

combustion

blower

fails,

an

air

pressure

switch

will

automatically

shut

down

the

auger.

NOTE:

Opening

the

stove

door

or

pedestal

ash

door

(P24FSA

model

only)

during

operation

will

cause

enough

pressure

change

to

activate

the

air

switch.

Closing

the

door

and

depressing

the

“auger”

button

will

restart

the

system.

PAGES

3.92

OPERATING

SAFETY

PRECAUTIONS

a.

If

you

notice

a

smoldering

fire

{burn

pot

full

but

not

visible

flame)

AND

a

heavy

smoke

build-up

in

firebox,

pull

elec¬

trical

cord

plug

on

unit.

Do

not

open

the

door,

change

the

damper

setting,

or

tamper

with

any

controls

on

stove.

Wait

15

minutes

or

until

firebox

clears,

open

door,

plug

unit

back

in

and

restart

fire

as

instructed

in

sections

3.2

and

3.3.

b.

DO

NOT

STORE

OR

USE

FLAMMABLE

LIQUIDS,

especially

gasoline,

in

the

vicinity

of

your

Breckwell

stove.

Never

use

a

gas

or

propane

torch,

gasoline,

gasoline-type

lantern

fuel,

kerosene,

charcoal

lighter

fluid

or

similar

fluids

to

start

or

“freshen

up"

a

fire

in

this

heater.

c.

WARNING:

DO

NOT

OVERFIRE

THIS

STOVE.

This

may

cause

serious

damage

to

your

stove

and

void

your

warranty.

It

also

may

create

a

fire

hazard

in

your

home.

IF

ANY

EXTERNAL

PART

OF

THE

UNIT

BEGINS

TO

GLOW,

YOU

ARE

OVERFIRING.

Immediately

press

“off”

switch

on

control

panel.

d.

KEEP

ALL

HOUSEHOLD

COMBUSTIBLES,

SUCH

AS

FURNITURE,

DRAPES,

TOYS,

ETC.

AT

LEAST

THREE

FEET

FROM

THE

OPERATING

STOVE.

e.

Maintain

proper

ventilation.

It

is

important

that

adequate

oxygen

be

supplied

to

the

fire

for

the

combustion

process.

Modem

houses

are

often

so

well

insulated,

it

may

become

necessary

to

open

a

window

slightly

or

install

an

outside

air

vent

to

provide

sufficient

combustion

air.

f.

Since

heating

with

a

solid

fuel

fire

is

potentially

hazardous,

even

with

a

well

made

and

thoroughly

tested

stove,

it

would

be

wise

to

install

strategically

placed

smoke

detectors

and

have

a

fire

extinguisher

in

a

convenient

location,

near

an

exit.

g.

Do

not

open

stove

door

or

pedestal

ash

door

(P24FSA

model

only)

when

operating

unless

necessary.

This

will

create

a

dirty,

inefficient

burn

and

could

allow

smoke

spillage

or

sparks

to

escape.

h.

Do

not

permit

operation

by

young

children

or

those

unfamiliar

with

stove's

operation.

i.

Do

not

service

or

clean

this

appliance

without

disconnecting

power

cord.

j.

Use

only

approved

pellet

stove

firestarters.

These

include

gelled

alcohol

types

and

solid

types

with

wax

as

an

addi¬

tive.

Do

not

use

solid

types

with

paraffin,

or

liquids

like

bar¬

becue

lighter

fluid,

gasoline

or

rubbing

alcohol.

Do

not

use

a

gas

or

propane

torch

to

light

your

stove.

Contact

your

Breckwell

dealer.

4.0

MAINTENANCE

4.1

ASH

DISPOSAL

P24I

AND

P24FSL

Remove

ashes

periodically

as

they

fill

the

firebox.

To

remove

ashes:

a.

Make

sure

fire

is

out

and

firebox

is

cool.

b.

Clean

heat

exchanger

tubes.

(See

4.2

and

Figure

12)

c.

Remove

extra

cost

optional

imitation

log

set,

if

in

use.

Remove

burn

pot

by

grasping

and

pulling

straight

out.

Remove

extra

cost

optional

decorative

brick

panel,

if

used.

d.

Empty

ashes

from

burn

pot.

Scrape

burn

pot

with

cleaning

tool.

Make

sure

burn

pot

holes

are

not

plugged.

e.

Use

small

shovel

or

vacuum

to

remove

ashes

{WARNING:

make

sure

ashes

are

cool

to

the

touch

before

using

a

vacuum).

See

section

4.12

VACUUM

USE

below.

f.

Replace

burn

pot.

Make

sure

it

is

level

and

pushed

all

the

way

back

in

when

it

is

reinstalled.

4.11

ASH

DISPOSAL

P24FSA

The

P24FSA

has

a

large

ash

pan

located

in

the

pedestal

column.

a.

Make

sure

fire

is

out

and

firebox

is

cool.

b.

Clean

heat

exchanger

tubes

(see

4.2

and

Figure

12).

c.

Remove

extra

cost

optional

imitation

log

set

if

in

use.

Remove

burn

pot

by

grasping

and

pulling

straight

out.

Remove

extra

cost

optional

decorative

brick

panel,

it

used.

d.

Empty

ashes

from

burn

pot

into

pedestal

ash

pan,

through

hole

in

bottom

of

firebox.

Scrape

burn

pot

with

cleaning

tool.

Make

sure

holes

are

not

plugged.

e.

Scrape

remaining

ash

in

firebox

into

pedestal

ash

pan,

or

vacuum.

(WARNING:

Make

sure

ashes

are

cool

to

the

touch

before

using

a

vacuum.)

See

section

4.12

VACUUM

USE

below.

f.

Remove

ash

pan

by

lifting

latch

handles

and

turning

counter

clockwise

90

degrees

(see

Figure

11).

Ash

door

will

now

lay

down.

Lift

ash

pan

and

pull

out.

(Be

careful

of

ash

door

gasket.)

Dispose

of

ashes

(See

4.0).

g.

Replace

ash

pan

making

sure

it

is

centered

and

that

it

is

pulled

forward

to

the

ash

bin

stop.

Before

closing

ash

pan

door

make

sure

both

latches

are

pointed

to

your

left.

Close

door,

turn

latch

handles

90

degrees

clockwise,

then

push

down

on

handle.

Make

sure

ash

door

is

closed

and

has

a

good

seal.

A

poor

seal

can

cause

performance

problems

(See

Figure

5.1

#5

and

5.3

#2).

h.

Replace

burn

pot,

making

sure

it

is

level

and

pushed

all

the

way

on.

|)

—

STOVE

SIDE

-

FAILURE

TO

CLEAN

AND

MAINTAIN

THIS

UNIT

AS

INDICATED

CAN

RESULT

IN

POOR

PERFORMANCE

AND

SAFETY

HAZARDS.

NOTE:

Inspect

burn

pot

periodically

to

see

that

holes

have

not

become

plugged.

If

so,

clean

thoroughly.

Ashes

should

be

placed

in

a

metal

container

with

a

tight

fitting

lid.

The

closed

container

of

ashes

should

be

placed

on

a

non¬

combustible

surface

or

on

the

ground,

well

away

from

all

combustible

materials

pending

final

disposal.

If

ashes

are

disposed

of

by

soil

burial

otherwise

locally

disbursed,

they

should

be

retained

in

the

closed

container

until

all

cinders

have

thoroughly

cooled.

Figure

11

4.12

VACUUM

USE

'

1

"

-3

If

a

vacuum

is

used

to

clean

your

unit

we

recommend

using

a

vacuum

designed

for

ashes

(Love-Less

Ash

Vac

is

one

brand).

Some

regular

vacuums

and

shop

vacs

leak

ash

into

the

room.

Your

vacuum

or

shop

vac

may

have

a

special

filter

or

bag

avail¬

able

to

eliminate

this

leakage.

PAGE

9

4.2

C

LEANING

A.

Heat

Exchange

Tubes

—Your

Breckwell

stove

is

designed

with

a

built-in

heat

exchange

tube

cleaner.

This

should

be

used

every

two

or

three

days

to

remove

accumulated

ash

on

the

tubes,

which

reduces

heat

transfer.

Hook

hole

in

end

of

handle

of

maintenance

tool

onto

end

of

tube

cleaner

actuating

rod

in

grill

above

stove

door.

Move

maintenance

tool

(previous

Section

3.8)

backwards

and

forwards

several

times.

Leave

tube

cleaner

at

rear

of

stove.

B.

Interior

Chambers

—Four

(4)

cover

plates

in

the

firebox

can

be

removed

for

periodic

cleaning

(see

figures

13A

&

13B).

All

four

doors

allow

access

to

the

chamber

surrounding

the

lirebox.

Periodically,

you

must

vacuum

ashes

from

this

chamber.

In

some

cases

you

will

need

to

remove

creosote

which

can

accumulate

rapidly

under

certain

conditions.

A

small

wire

brush

can

be

used.

It

is

important

to

remove

this

creosote

since

it

is

highly

combustible.

INSPECT

BEHIND

THESE

COVER

PLATES

AT

LEAST

ONCE

PER

TON

OF

PELLETS

BURNED

UNTIL

YOU

ARE

FAMILIAR

WITH

HOW

ASHES

AND

CREOSOTE

ACCUMULATE

WITH

YOUR

OPERATING

PRACTICES.

Use

the

small

wire

brush

to

also

clean

the

inside

of

the

chamber

walls,

above

the

access

doors.

4.3

B

LOWERS

a.

Cleaning—

Over

a

period

of

time,

ashes

or

dust

may

collect

on

the

blades

of

both

the

combustion

blower

and

convection

blower.

Periodically

the

blowers

should

be

vacuumed

clean

as

these

ashes

can

impede

performance.

Creosote

can

also

accumulate

in

the

combustion

blower.

This

needs

to

be

brushed

clean.

The

P24FSA

and

P24FSL

convection

blower

Figure

13B

is

accessed

by

removing

the

stove’s

left

side

panel

(rear

sheet

must

come

off

first).

The

combustion

blower

is

accessed

through

door

C

(see

figure

13A).

The

P24I

convection

and

combustion

blowers

are

accessed

by

pulling

stove

out

of

fireplace.

The

convection

blower

is

on

the

left

(facing

stove),

combustion

Mower

on

the

right.

NOTE:

Be

careful

when

cleaning

not

to

dislodge

balancing

clip

on

convection

blower,

or

bend

fan

blades.

Some

stove

owners

lightly

spray

an

anti-creosote

chemical

on

the

fire

to

help

reduce

creosote

formation

within

the

stove.

b.

Oiling—

Annually

oil

your

convection

blower

only.

See

figures

15

and

16

for

lubrication

points.

Use

SAE

20W

motor

oil.

Limit

to

one

or

two

drops.

4.4

C

HIMNEY

CLEANING

a.

Creosote

Formation

—When

any

wood

is

burned

slowly,

it

produces

tar

and

other

organic

vapors

which

combine

with

expelled

moisture

to

form

creosote.

The

creosote

vapors

condense

in

the

relatively

cool

chimney

flue

of

a

newly

started

fire

or

from

a

slow

burning

fire.

As

a

result,

creosote

residue

accumulates

on

the

flue

lining.

When

ignited,

this

creosote

makes

an

extremely

hot

fire

which

may

damage

the

chimney

or

even

destroy

the

house.

Despite

their

high

efficiency,

pellet

stoves

can

accumulate

creosote

under

certain

conditions.

b.

Fly

Ash

—This

accumulates

in

the

horizontal

portion

of

an

exhaust

run.

Though

noncombustible,

it

may

impede

the

normal

exhaust

flow.

It

should

therefore

be

periodically

removed.

c.

Inspection

and

Removal

—The

chimney

connector

and

chimney

should

be

inspected

at

least

monthly

during

the

heating

season

to

determine

if

a

creosote

or

fly

ash

build-up

has

occurred.

If

creosote

has

accumulated,

it

should

be

removed

to

reduce

the

risk

of

a

chimney

fire.

Inspect

the

system

at

the

stove

connection

and

at

the

chimney

top.

Cooler

surfaces

tend

to

build

creosote

deposits

quicker,

so

it

is

important

to

check

the

chimney

from

the

top

as

well

as

from

the

bottom.

PAGE

10