Burster 86403 Manuale utente
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Torque sensor
Model 86403, -13, -23
Manufacturer:
burster praezisionsmesstechnik gmbh & co kg
©2010 burster
präzisionsmesstechnik gmbh & co kg
All rights reserved
Talstrasse 1 – 5
76593 Gernsbach,
Germany
P.O. Box 1432
76587 Gernsbach,
Germany
Valid from: 2010-08-17 Tel.: (+49) 07224 / 6450
Fax.: (+49) 07224 / 64588
www.burster.com
643-086403EN-5170-081518
Model 86403, -13, -23 Torque sensor
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Note:
Exclusion of warranty liability for operating manuals
All information in the present documentation was prepared and compiled with great care and reproduced
subject to effective control measures. No warranty is provided for freedom from errors. We reserve the
right to make technical changes. The present information as well as the corresponding technical data can
change without notice. Reproduction of any part of this documentation or its processing or revision using
electronic systems is prohibited without the manufacturer's prior written approval.
Components, devices and measured value sensors made by burster praezisionsmesstechnik (hereinafter
referred to as "product") are the results of targeted development and meticulous research. As of the date
of delivery, burster provides a warranty for the proper condition and functioning of these products covering
material and production defects for the period specified in the warranty document accompanying the
product. However, burster excludes guarantee or warranty obligations as well as any liability beyond that
for consequential damages caused by improper use of the product, in particular the implied warranty of
success in the market as well as the suitability of the product for a particular purpose. Furthermore, burster
assumes no liability for direct, indirect or incidental damages as well as consequential or other damages
arising from the provision and use of the present documentation.
Torque sensor Model 86403, -13, -23
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Model 86403, -13, -23 Torque sensor
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Torque sensor Model 86403, -13, -23
Model 86403
Model 86413
Model 86423
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Model 86403, -13, -23 Torque sensor
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Torque sensor Model 86403, -13, -23
Warning!
The following instructions must be observed to prevent injuries:
Observe all safety notices, instructions and regulations!
Use the sensor with suitable safety devices only. These safety devices have to satisfy these
requirements:
Protection from detaching parts
Protection from contusion and shear
Prevention from reaching rotating parts
Prevention from being tangled up and/or getting caught by parts
During operation these safety devices have to stand still that means that they neither have to grind
nor to rotate.
Avoid any vibration. Vibrations, together with hand hold devices, cause injuries. On all devices they
will cause damages.
Caution!
The following points must be observed to prevent injuries and damage to
property:
Avoid excessive torques, bending moments or axial forces.
Make electrical connections to sensor during fitting. Check the measurement signal. It must stay
within the permitted range.
Support the sensor while it is being fitted.
Avoid dropping the sensor.
Pay attention to the permutation of drive side and measuring side. The friction of the slip rings will
influence the measuring signal. At dynamic measurements, a restricted measurement accuracy has
to be expected by the higher inert mass and the damping effect of the slip rings.
Before installation, clean shafts and collars using a solvent such as acetone.
There must be no foreign matter on shafts and collars when fitted.
The hub must fit corresponding to the connection.
Protect the sensor only at the threaded holes against rotation. Never use the cable for rotary
protection.
Do not use any pulse or impact wrenches. Both of them would destroy the sensor.
When measuring dynamic torques, operating the sensor close to natural resonance will result in
permanent damage.
While cleaning, pay attention to the sensor’s brushes. Avoid any bending.
The warm-up period of the sensor takes 5 minutes.
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Model 86403, -13, -23 Torque sensor
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Torque sensor Model 86403, -13, -23
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Table of Contend
1. Introduction ...................................................................................................................... 11
1.1 Intended use......................................................................................................... 11
1.2 Personnel ............................................................................................................. 11
1.3 Conversions and modifications............................................................................. 11
1.4 Definition of terms................................................................................................. 11
2. Preparations for use ........................................................................................................ 13
2.1 Transport and unpacking...................................................................................... 13
2.2 Storage................................................................................................................. 13
3. Principle of operation ...................................................................................................... 15
3.1 Mechanical structure............................................................................................. 15
3.2 Electrical Setup..................................................................................................... 15
4. Installation ........................................................................................................................ 17
4.1 Preparing the installation...................................................................................... 17
4.2 Mechanical installation.......................................................................................... 18
4.2.1 Alignment................................................................................................ 18
4.2.2 Shaft connection..................................................................................... 18
4.2.3 Rotary Protection.................................................................................... 20
4.2.4 Installing safety devices.......................................................................... 20
4.2.5 Installation of cables ............................................................................... 21
4.3 Electrical Connections.......................................................................................... 21
4.3.1 Shield...................................................................................................... 21
4.3.2 Pin assignment ....................................................................................... 21
4.3.3 Angle measurement excitation................................................................ 22
5. Calibration ........................................................................................................................ 23
5.1 Manufacturer calibration....................................................................................... 23
5.2 DKD calibration..................................................................................................... 23
5.3 Recalibration......................................................................................................... 23
Model 86403, -13, -23 Torque sensor
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6. Measurement.....................................................................................................................25
6.1 Switching on..........................................................................................................25
6.2 Optional: Calibration Control .................................................................................25
6.3 Static / Quasi-Static Torques.................................................................................26
6.4 Dynamic Torques..................................................................................................26
6.5 Speed Limits..........................................................................................................27
6.6 Angle measurement (optional) ..............................................................................27
6.7 Interferences .........................................................................................................27
7. Maintenance ......................................................................................................................28
7.1 Maintenance Schedule..........................................................................................28
7.2 Durability of the brushes........................................................................................28
7.3 Cleaning the Sensor..............................................................................................29
7.4 Trouble Shooting...................................................................................................31
8. Taking out of use ..............................................................................................................32
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