BUSHWACKER BWT-15235 Manuale utente

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

STEP 1 – PRIOR TO INSTALLATION

Bushwacker only approves installing the soft top according to these

written instructions with the hardware provided. WARNING: Failure to

install according to these instructions will invalidate the warranty. This

includes, but is not limited to using alternative installation methods,

hardware, or materials. For correct installation, tempurature of

mounting surface of part should be between 70-95°F (21-35°C) prior to

installation.

Care & Cleaning: Bushwacker soft tops are built to last; Washing: The

soft top fabric should be washed often using a mild soap, warm

water and a soft bristle brush (do not use the brush on the window

glass!). You can also use special soft top cleaners. Make sure that

after cleaning you rinse with clear water to remove all traces of soap.

Windows: It is very important that you keep your windows clean! Use

a mild soap and water solution to gently clean your windows. NEVER

wipe your windows clean with a dry cloth! Dust and dirt on a dry cloth

can scratch your windows causing “fogging” and permanent damage.

When removing your windows, store them in the window storage bag

provided.

Pre-Installation requirements

Remove existing hard or soft top on your Jeep Wrangler. For OEM

(original/factory) soft tops, also remove the following parts:

• Windshield header bar

• Tube frame hardware from roll bar

• Side door surrounds

• Rear window, tailgate bar, tailgate clips

TOOLS FOR EASY INSTALLATION:

Trailview

Man Deck

1 pcs

Tonneau

Cover

1 pcs

Back

Window

1 pcs

• To claim a warranty, you must provide

Proof of Purchase.

LIMITED LIFETIME WARRANTY AGAINST

ANY MANUFACTURING DEFECTS

• Phillips Screwdriver

• Ratchet and Extensions

• Torx Bit T25

• Allen Wrench

• Safety Glasses

Jeep®Wrangler 2007-2018

For complete tment info visit : www.bushwacker.com

Trail Armor Flatback Top

2 Door (JK)

Contents:

Set Part #BWT-15235

Rev-1 04/06/2018

7. 8. 9.

3. 4. 5.

Sport Bar

Cover

2 pcs

Hinge Plate

1 pcs

Tailgate bar

1 pcs

Hinge Plate RH

1 pcs Retainer Tailgate Plastic

2 pcs

10.

Self Tap Screw

22 pcs Shoulder Bolt

4 pcs

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

NEVER OPEN UP OR CLOSE YOUR SOFT TOP ROOF WHILE DRIVING OR WHILE THE VEHICLE IS

MOVING. SERIOUS DAMAGE TO YOUR VEHICLE AND SOFT TOP CAN OCCUR! ALWAYS PULL OFF

THE ROAD IN A SAFE AREA, COME TO A COMPLETE STOP AND PUT THE VEHICLE IN PARK BEFORE

ATTEMPTING TO FOLD BACK OR RE-SECURE YOUR SOFT TOP.

Contents cont.

Flip top hardware

1 pcs LH Upright Horizontal

1 pcs RH Upright Horizontal

1 pcs LH Vert Upright

1 pcs RH Vert Upright

1 pcs

11. 13. 14. 15.12.

LH Upper Corner Plastic

1 pcs RH Upper Corner Plastic

1 pcs Door Surround Bracket

Front 2 pcs

16. 18. 19. 20.17.

Upright Turn Knob

2 pcs Top Retention Strap

1 pcs Nut 4 pcs Door Surround Knob

Long,Med,Short 6 pcs

Front Latch 2 pcs

21. 23. 24.22.

Tonneau

Support

1 pcs

Door Surround Bracket

Rear 2 pcs

25.

Strap Hardware

(Bolt,Washer,Nut)

1 pcs

26.

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Installation Procedures:

Assemble door surround by inserting the front

extrusion bar into the corner upper horizontal part

pre-assembly as shown.

Install rear bracket to rear end of rear extrusion bar

by sliding over to line up holes as shown. Do not

screw at this time.

With bracket in place insert the plastic corner into

the rear extrusion. Using a 3 screws tighten into plastic corner part and

rear bracket as shown.

Important: For a smooth t and ease of installation, this top should be installed at temperatures above 72 degrees.

Below this temperature, the fabric may contract an inch or more making it difcult to install. We highly recommend

taking your new TrailView Tonneau Top™out of the package and letting it sit inside a warm place or in direct sun light

for 1-2 hours before you install the top. When warm, this top will install quickly.

TrailView

Main Deck x1

Back Window

Tonneau

Cover x1

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Driver Side Door Surround Frame Shown

Front

Rear

Insert the other end of the plastic corner part into

the vertical extrusion part and secure with the turn

knob screw.

Install and secure with the turn knob screw as

shown.

Position completed door surround onto the vehicle

and t the bottom base pin into the hole in vehicle

tub near the front door latch.

The door surround assembly is now complete.

Repeat these steps (steps 2-9 to assemble

the other door surround frame.

Rotate door surround over to access the bottom

side. With 2 screws tighten them into plastic corner

part as shown.

Position door surround rear bracket onto the vehicle

and t the bracket over the sport bar.

8 9

10 11

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Place driver side mount plate on top completed door

surround onto the vehicle and t the bracket over the

roll bar. Line up front hole to the front bracket door

surround. Repeat this step for both sides.

TIP: Make sure the rubber gasket at the top of the

windshield is correctly sealed against the front door

surround section. See photo for proper t and check

that the factory foam seal is in place.

Position oor surround front bracket onto the vehicle

and t the bracket over the sport bar sport bar.

Fit top retention strap to door surround mount plate

hole located at rear. Locate the unused hole on the

back of door surround plate as shown. Note: There

is only one strap and it is installed on the driver side.

Starting atthefront bracket holeinsertdoorsurround

knob into hole and tighten. Repeat step 14-15 for

other side.

Put the retention strap in place with the bolt through

the grommet as shown. Next, install the 2nd washer

and Nylock nut on top of the strap and tighten with

13mm socket wrench and 13mm wrench.

16 17

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Install sport bar cover wrap onto the sport bar Wrap around the base of the sport bar as shown.

Use a Torx T25 bit to remove both the footman

loop from the windshield on both the driver’s and

passenger’s side as shown.

Install provided latch as shown and reattach with the

Torx T25 bolt from the previous step.

When the top is in the folded back position reach up

and hook the retention strap over the bar as shown.

Note: The strap is used to safely secure the soft

top in the open position at high speeds.

Make sure to unhook the retention strap from the bar

before folding the top forward again.

20 21

22 23

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Starting at the bottom of sport bar base. Tuck in the

seat belt inside the sport bar covers as shown. Locate zippers and connect and start zippers as

shown on each side.

Secure hook and loop as shown. Repeat Steps 22-

27 for other side.

Place the top hardware tubes assembly on top of

the main deck fabric then insert into the front pocket.

Secure with snaps as shown. Tip: Place front

metal into corner pockets and pull all the way

until it ts snug.

Secure the Flip Top tube to the Soft Top main deck

by engaging the Hook and Loop aps as shown on

both sides.

Zip upper curved zipper and then connect hook and

loop ap closed.

24 25

26 27

28 29

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

TIP: Place the top face down and re-fold,

beginning with the rear window portion. It may

be helpful to have a second person for this step.

Tuck the plastic strip into square metal part as shown

for proper t as shown both sides.

Using the supplied 4mm Allen key, install the

Shoulder Bolts from the outside of each soft top

header assembly knuckle and tighten each bolt with

a lock nut 4 places. The lock nut will t into plastic.

Lift the folded soft top and hardware assembly onto

the the top of the Wrangler sport bar. Place and

center toward the front windshield gasket and line up

4 pivot point clamps as shown.

Pull the ip top header assembly tightly against the

windshield seal and hook to catch. For proper tight

adjustment of the latches, unscrew each front screw

hook latch where the latching hook just reaches the

header assembly.

Closed and secure the front latches as shown on

both sides at this time.

34 35

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Un-Fold the soft top over the sport bar frame working

toward the rear of vehicle. Wrap the two straps attached to the middle section

of fabric around the rear-middle of the sound bar.

Insert plastic hooks into the holes on the underside

of the sound bar. Tighten the strap until snug then

hook and loop. TIP: If soft top appear loose on

top these can be pulled tighter for tight soft top.

Attach the main deck belt rail plastic into the upper

door surround sides from front to back. Start at the

windshield header.

Install rear window . Attach middle upper zipper from the

back window to the main cover. From the inside of the wrangler attach zipper from the

upper back window to the main cover fabric by zipping into

place. Note: Access from the inside to start zipper.

38 39

4325 HAMILTON MILL RD • BUFORD, GA 30518 • 800-241-7219 (USA AND CANADA) • FAX 800-438-3788

Locate the side corner straps at the upper corners of

the back window. From inside the wrangler.

Tuck rear window sides into the door surround sides

by sliding the plastic backing into the door surround

as shown. Repeat on other side. Tip: Start at the

top and work your way down. Then tuck in

small tab at bottom.

From the outside of the wrangler start zipper from

the upper oor surround to the main cover fabric by

zipping into place. Note: Access from the outside

to start zipper.

Connect and tighten the straps around the sport bar,

thread the end through the buckle as shown. Note:

Straps should be snug and can be tighten later

to properly mount.

Connect and close hook and loop ap Flap in closed position shown.

Indice

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