Cambridge Elevating BES 3 Manuale utente
BES 3 RESIDENTIAL ELEVATOR
INSTALLATION MANUAL
OCTOBER 2019
Introduction:!
Cambridge Elevating (CE) strives to make a quality product your customers want in their home
and an elevator you can install easily and performs beyond expectations for many years. !
With those goals in mind, we have produced this manual and other support documents so
every technician has the installation, service and technical information required to be fully
informed. !
As with any multipart assembly there is always more than one way to accomplish the process."
Site conditions can often dictate a change in tactics and a modification of the standard
procedure."This manual presents the most straight forward procedures that will work in the
widest range of situations. !
This manual was written with the support of CE staffbut more importantly years of feedback
from technicians like you."We value and require your feedback to help make this manual as
complete and user-friendly as possible."Whether you have a better method for a particular
task, or advice to new installers, find something missing, have a suggestion for a better
drawing or find an error, please provide to the technical support department via phone, email,
or text anytime.!
Please use this manual in conjunction with the residential Service Manual, the residential
Technical Documents and residential Technical eBulletins emailed regularly. If you require any
of these or are not receiving the eBulletins please contact your supervisor or CE technical
support department.!
Make sure to note the version and date on the front page and check with CE’s technical
support whether you have the latest version as this manual will be updated regularly.!
Thank you very much,!
Sean Moffitt
Technical Support Manager
Cambridge Elevating!
1-800-265-3579 ext. 19
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Installation steps
Objective: Getting prepared
1. Tool list!
2. Materials not supplied!
3. Review shipment!
a. Residential assemblies, components and hardware!
b. Overview of rail wall!
c. Overview of rail wall with cab!
d. Hydraulic power unit!
e. Sample packing list!
4. Preparation!
a. Jack post top detail!
b. Rail clip detail!
c. Cab to sling mount assembly detail!
d. Line rupture valve assembly detail!
e. Coded strip, rail clip assembly detail!
f. Limit switch cam, rail clip assembly detail !
5. Pre-install site check!
Objective: Running sling
6. Move material into the building !
7. Mark the rail bracket (M3-A) centerline on the rail wall!
a. Sample layout drawing!
b. Sample elevation drawing!
8. Options for mounting rail bracket (M3-A)!
9. Working in and around an open hoistway!
10. Rail bracket (M3) installation!
a. Rail wall detail, rail clips and jack post!
11. Baseplate (M8)!
12. Left side rails!
a. Rail wall detail, rail clip and jack post!
b. Rail wall detail, splice plates!
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13. Jack post!
a. Jack post detail !
14. Cylinder!
a. Cylinder detail!
15. Sling!
a. Sling with roller detail !
16. Install the sling cross piece (M1-B)!
a. Sling!
17. Right side rails!
18. Line rupture valve and hydraulic lines!
a. Hydraulic detail diagram!
19. Hydraulic drain line (H3)!
a. Hydraulic drain line detail!
20. Sheave (M5)!
a. Sheave detail!
21. Connect the wire ropes to the sling!
a. Sling roping detail!
22. Install the controller and hydraulic power unit!
a. Controller and hydraulic power unit detail!
23. Bleeding the cylinder!
a. Cylinder bleed screw detail!
24. Pre-stroking the cylinder!
a. Pre-stroke detail!
25. Lift the sling to floor level!
26. Connecting the ropes to the jack post!
a. Jack post roping detail!
27. Repositioning the sling extensions!
a. Sling extension detail!
28. Adjusting the sling rollers !
a. Sling roller detail!
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29. Cab floor (C1)!
a. Cab floor detail!
30. Adjusting the safeties/brakes!
a. Adjusting the safeties/brakes detail diagram!
31. Testing the safeties!
a. Adjusting the safeties/brakes!
32. Remove scaffolding!
33. Testing/checking the travel of the sling (M1)!
Objective: Cab and electrical
34. Assemble cab (C0)!
a. Cab inline!
b. Cab through!
c. Cab 90 degree!
35. Attach the cab (C0) to the sling (M1)!
a. Cab to sling attachment!
36. Hoistway wiring (E11 and E7)!
a. Hoistway wiring detail!
37. Installing the cartop electrical!
a. Cartop electrical!
b. Slack rope switch detail!
38. Install the Cab Operating Panel (COP) (E3)!
a. COP!
39. Coded strips (M21, M22) and limit switch cams (M32)!
a. Sensor head!
b. Coded strips!
c. Coded strips and limit switch cams !
d. Coded strips and limit switch cams relationship!
40. Travel cable (E5)!
a. Travel cable detail diagram!
41. Running from the cartop (E1) in service mode!
a. Control panel diagram!
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42. 1. Landing door with locks (E10)!
a. Landing doors with interlock!
42. 2. Victory landing door contacts (Cambrian model)!
a. Victory (Cambrian) landing door contacts!
Objective: Cab gate
43. Elmira Manual folding car gate!
a. Top track and light curtain detail!
b. Folding gate and switch diagram!
44. Elmira with Woodfold gate (C9) and Porta door operator (E9)!
a. Porta operator placement!
b. Porta operator alignment!
c. Porta operator gate arm!
45. OLS (Victory) gate operator (E9)!
a. 2 speed operator with 78 ¾-inch doors on an 84-inch cab!
b. 3 speed operator with 78 ¾-inch doors on an 84-inch cab!
c. 2 speed operator with doors the same height as the cab!
d. 3 speed operator with doors the same height as the cab!
e. 2 speed operator with 78 ¾-inch doors on a 96-inch cab!
f. 3 speed operator with 78 ¾-inch doors on a 96-inch cab!
g. 2 speed operator with 84-inch doors on a 96-inch cab!
h. 3 speed operator with 84-inch doors on a 96-inch cab!
i. OLS (Victory) gate operator / cab configuration chart!
j. Gate operator alignment!
k. Door panel installation detail!
Objective: Landing doors
46. 1. Cambrian - 2 speed landing door assembly (M10)!
46. 2. Cambrian - 3 speed landing door assembly (M10)!
47. Bi-fold gate / gate operator!
Objective: Finishing touches and testing
48. Review, settings and initial start-up!
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49. Handrail(s)!
a. Handrail detail!
50. Final cleaning!
51. Testing and adjusting up movement!
a. Blain valve up adjustments!
52. Testing and adjusting down movement!
a. Blain valve down adjustments!
53. Setup and adjustment of the Cambridge Elevating hydraulic power unit!
a. Blain valve adjustments!
54. Testing the low-pressure switch and the slack rope switch !
a. Slack rope switch detail!
55. Setting and testing the line rupture valve (H5)!
a. Line rupture valve detail!
56. Setting and testing the pressure relief valve (PRV)!
a. Blain valve detail!
57. Testing the telephone!
a. Telephone line detail!
58. Power fail test!
59. Final inspection!
60. Customer training!
61. Glossary!
Options:
Note: the following options will affect your install. Detailed procedures will be added in
future additions of this manual. Contact technical support if you have one of these
options and instructions were not included with your project.
A. Special slings!
B. Block or concrete rail walls!
C. Hard stop!
D. 2-piece cylinders!
E. ITI cylinders!
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F. Flow control valve!
G. Deep pit buffer channel!
H. Buffer pads!
I. Buffer springs!
J. Seismic option!
K. MRL!
L. Hybrid!
M. Glass cab!
N. Glass door panels!
O. 10HP power unit!
P. 3 phase power unit!
Q. 120AC lighting!
R. Travel cable junction boxes!
S. Special call stations!
T. Special COP options!
U. Bi-fold gate operator!
V. Landing swing door operator interface!
W. 3rd party control and feedback!
X. Custom height cabs (other than 84 and 96 inch)!
Y. Keypads and key switches!
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1 – Tool list
•Measuring tape 25ft or more!
•Final layout and elevation diagrams !
•Flashlight!
•Pen and notepad!
•Chalk line!
•Black sharpie!
•18 to 20V Battery powered impact wrench !
•Sockets for above'
o15/16th inch!
o½inch!
o9/16th inch!
o10mm!
o18mm!
o4-inch socket extension'
•Battery powered drill!
•Drill bits for above'
o3/8th inch!
o½inch!
o5/8th inch'
•Screwdrivers'
o1/16-inch slot 6 inches long!o“stubby” No. 2 Philips
screwdriver (star)'
•Battery powered screwdriver!
•Bits for a power screwdriver'
o#2 Philips (star)!o#2 Robertson (square)'
•Wrenches '
o(2) adjustable wrench 12
inches!
o10mm!
o13mm!
o17mm!
o7/16th inch!
o½inch!
o9/16th inch!
o¾inch (2)!
o7/8th inch!
o15/16th inch!
o1 inch!
o1 1/16 inch!
o1 1/8 inch !
o1 ¼inch!
o1 5/16th inch (for ¾inch ball
valve)!
o1 3/8th inch (for ¾inch
hydraulic fittings)'
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•Allen keys'
o2mm!
o4mm!
o5mm!
o6mm!
o8mm'
•Bullet level!
•4 to 5 foot level!
•Plumb bob with line (two)!
•Hammer !
•Gloves!
•Large funnel!
•Ladder - 6 foot!
•Ladder - 10 foot (2)!
•Pliers (for cotter pins)!
•Brake setting shim or something else 1/16th of an inch thick and narrow.!
•Drywall saw or vibrating tool!
•Saw to cut the aluminum track to length!
•Angle grinder or saw to cut ropes!
•Shop type vacuum!
•Dustpan and brush !
•Broom!
•Coal chisel!
•Metal shims!
•Way to lift rails safely!
•Rail files!
•Chain fall or electric hoist (recommended for long heavy cylinders)!
•Vise grips (2)!
•Long level!
•Thread sealant!
•Clean lint free cloths!
•Dolly for moving the sling!
•Applicable personal safety equipment, this may include hard hats, safety glasses, dust
masks, safety footwear, safety harnesses and more.!
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Altri manuali per BES 3
2
Indice
Altri manuali Cambridge Elevating Ascensore
