CanyCom BP416 Manuale utente
OPERATOR'S MANUAL
July 2003, 3558 7002 000
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference for you and for all those who operate and
maintain this machine.
WARNING
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshiimachi,
Ukihagun,Fukuoka,Japan839-1396
Tel.(09437)5-2195 Fax.(09437)5-4396
Off-Road Rubber Track Carrier
BP416/BP416D
BP415/BP415D
The machine can be very dangerous if the safety precautions in this
manual and on the labels attached to this machine are not followed.
Always follow the instructions and safety precautions, or serious injury
or death could result.
This machine should only be used for its intended purpose: hauling and
dumping.
Any other use could be dangerous.
Also driving this machine on a public road or a road regarded as a pub-
lic road may be illegal.
WARNING
Do not modify this machine. Also do not remove the safety cover of the
body before running. A serious accident could result.
WARNING
Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
Always be sure to read and understand this manual thoroughly before using
your machine. This will enable you to use it correctly.
Warning Words Used in this Manual
To indicate the level of danger (or the degree of the failure), the following four signal words
are used to identify the safety messages in this manual. Their meanings are as follows.
Signal word Meaning
Indicates an imminently hazardous situation which, if not avoided
by following these instructions and precautions, will result in death
or serious injury.
Indicates a potentially hazardous situation which, if not avoided by
following these instructions and precautions,
could result in death or serious injury.
This word is used for precautions that are recommended or to
emphasize the importance of information.
Indicates a potentially hazardous situation which, if not avoided by
following these instructions and precautions, may result in minor or
moderate injury.
WARNING
CAUTION
DANGER
NOTICE
Contents
1. Introduction 1
1.1 Purpose of this Manual ............................................. 1
1.2 Structure of this Manual ............................................ 1
1.3 Warning Labels Attached to this Machine ......................... 2
2. Warranty and After-sales Service 3
3. Rules for Safe Operation and Maintenance 4
4. Component Names and Functions 9
5. Product Specifications 10
5.1 Specifications of this Product ..................................... 10
5.2 Details of Tool Bag ................................................. 11
6. Operation 12
6.1 Preparation Before Operation .................................... 12
6.1.1 Checking Fuel and Adding Fuel ...................................... 12
6.1.2 Checking Engine Oil Level and Adding Oil ............................. 12
6.2 Method of Starting ................................................. 13
6.3 Method of Operating .............................................. 15
6.4 Stopping ............................................................ 17
6.5 Operating Dump ..................................................... 18
6.5.1 Operating Dump (Manual Dump) ..................................... 18
6.5.2 Operating Dump (Hydraulic Dump) ................................... 19
7. Maintenance 20
7.1 Periodic Inspection Table ......................................... 20
7.2 Fuel, Lubricant, and Coolant Chart .............................. 24
7.3 Replacement Parts Chart ......................................... 24
7.4 Adding Oil .......................................................... 25
7.4.1 Engine Oil ......................................................... 25
7.4.2 Transmission Fluid ................................................. 26
7.4.3 Power Package Fluid (Fluid for Hydraulic Dump) ....................... 27
7.5 Lubricating ......................................................... 28
7.6 Cleaning ........................................................... 29
7.6.1 Air Cleaner Element ................................................ 29
7.6.2 Ignition Plug ....................................................... 29
7.6.3 Fuel Cock (Fuel Filter) .............................................. 30
7.7 Adjustments ........................................................ 31
7.7.1 V-belt ............................................................. 31
7.7.2 Clutch ............................................................ 31
7.7.3 Brake ............................................................. 32
7.7.4 Side Clutch ........................................................ 33
7.7.5 Track Tension ...................................................... 34
7.7.6 Belt Stopper ....................................................... 35
7.8 Maintenance After Use ............................................ 35
8. Storage (Long-term Storage) 36
8.1 Machine ...............................................................36
8.2 Engine .............................................................. 37
8.2.1 Fuel Cock ......................................................... 37
8.2.2 Cleaning Air Cleaner Element ....................................... 37
8.2.3 Replacing Engine Oil ............................................... 37
9. Troubleshooting 38
10. Transporting Machine 42
< Guarantee Certificate >
Attached to end of this manual.
* Receive the guarantee certificate together with a receipt after you have
received instructions for handing this machine.
< Appendix >
"Instruction manual for engine"
* Be sure to read it together with this manual.
Introduction
– 1–
1. Introduction
1.1 Purpose of this Manual
The purpose of this manual is to provide detailed information needed for the safe and
effective use of this machine to those who operate or maintain the machine.
1.2 Structure of this Manual
This manual contains the following chapters.
1. Introduction
This section explains the purpose and structure of the manual and the warnings used in the
manual. It also describes the warning labels attached to the machine.
2. Warranty and After-service
This section covers items related to the warranty and after- service for this machine.
3. Points to Remember for Safe Operation
This section covers general safety items that must be followed when operating or using
this machine.
4. Explanation of Components
This section explains the names and functions of the parts of the machine.
5. Product Specification
This section gives the specifications of this machine. It also gives details about the tool bag.
6. Operation
This section explains the preparations before operating the machine, the order of operation,
and the method of operation.
7. Maintenance
This section gives information about periodic inspection, use of coolant, lubricants. and
grease, and cleaning, replacing, adjusting, and maintenance of the machine after use.
8. Storage (Long-term Storage)
This section gives information about storage (long-term storage) of the machine.
9. Troubleshooting
This section describes the action to take if any problem occurs.
10. Transporting Machine
This section explains the methods and precautions when transporting the machine.
Introduction
– 2–
3558M-0103-030
1.3 Warning Words Used in this Manual
To indicate the level of danger (or the degree of the failure), the following four signal words are
used to identify the safety messages in this manual. Their meanings are as follows.
Replace these labels immediately if they have been removed, fallen off, or have become illegible.
Use the part numbers on the label to order replacement labels from dealer.
NOTICE
– 3–
Warranty and After-sales Service
2. Warranty and After-sales Service
Warranty
Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local dealer
regarding the details of warranty.
After-sales Service
Please contact your Canycom distributor from whom you purchased your machine or our Service
Center regarding service orders or any questions or problems that may arise when using the Off-road
Rubber Track Carrier.
Please inform us of the product model that you own or use and the product serial number specified on
the model label (See illustration below for location of the label).
Please refer to the "Specifications" in Chapter 5 for the name of the manufacturer of the engine
installed in your machine, as well as the engine model.
Location of
model label
3559M-0103-020
BP415
Product model
Serial number
< Location of Model Label > < Model Label >
Availability of Repair Parts
Repair parts for this product will be available for seven years after manufacturing of this machine is dis-
continued.
Protective Clothing
Wear clothes suitable for the operation of heavy equip-
ment. Protective footwear, long pants, and long-
sleeved shirts are recommended.
Pre-work Check
Perform the daily pre-operation check before starting
the machine.
Repair or replace damaged parts before starting the
machine.
Fuel Handling
Do not handle fuel or grease, service the engine, or
recharge the battery while smoking or when near an
open flame.
– 4–
Rules for Safe Operation and Maintenance
3. Rules for Safe Operation and Maintenance
This chapter describes general safety precautions that must be followed during operation and mainte-
nance.
Be sure that all users and maintenance personnel are familiar with these rules and that they follow them.
Safety Precautions before Operation
B1-001
A1-001
B1-002
B1-003
Do Not Carry Passengers on this Machine
Driving the Off-Road Rubber Track Carrier with a pas-
senger or passengers can change the center of gravity
and make the machine difficult to handle.
This product was designed to be operated carrying only
one person-the driver.Driving with passengers are
extremely dangerous.
– 5–
Rules for Safe Operation and Maintenance
B1-004
Do Not Start, Accelerate, Turn, or Brake Quickly
B2-003
B2-002
B2-001
Do Not Drive Recklessly
Do not operate this machine when under the influence
of alcohol or when fatigued.
No one under age18 should operate this vehicle.
Maintain Safe Speed
When driving the machine, always drive at a safe speed
suitable for the load in the dump body and the condi-
tions of the road surface and grade of the road.
Work with an Observer in Dangerous
Situations
When operating the machine where there is poor visibil-
ity, rugged terrain, hills, or limited maneuvering room,
use an observer to help direct the machine 's move-
ment. The observer should be able to see the machine
and its immediate surroundings, and should use pre-
arranged signals to direct the driver's actions.
No Quick Starting Acceleration, Turning or
Braking
Drive safely and avoid sudden changes of speed or
direction. Make sure the area around the machine is
safe for driving. Do not make sudden maneuvers or turn
sharply when driving on soft or wet ground; this can
cause the machine to lose traction or turn over.
Questo manuale è adatto per i seguenti modelli
3
Indice
Altri manuali CanyCom Veicolo utilitario
