Caravaggi Bio 150 Guida utente

USE AND MAINTENANCE INSTRUCTION

MANUAL

Bio 150

BEFORE USING THE MACHINE , READ THE

INSTRUCTION MANUAL

1. HOW TO USE AND KEEP THE INSTRUCTION MANUAL

This instruction manual is aimed at the user of the machine ,

the owner , the maintenance cleaning operator and the repair

technician and must always be avaiable for consultation. The

instruction manual shows the user for which the machine was

designed and the machine’s technical characteristics . It also

supplies instructions for transport , cleaning adjustment , use ,

personnel informations , maintenance , spare parts ordering and

residual risk , and warnings with regard to operations that must

be carried out with particular care .

The machine is for professional use , so the instruction manual

can never be a substitute for suitable user experience . The

manual should be considered a part of the machine and must

by kept for future reference until the machine is demolished.

The instruction manual must always be avaiable for

consultation and must be kept in a dry , protected place . In

the case of loss or damage the user may request a

replacement from the manufacturer , quoting the series

reference , type and year of construction which are shown on

the plate fixed to the bio-chopper ( section 5 ) .

The manufacturer reserves the right to update production and

manual without the obligation to update earlier production and

manuals. The manufacturer is relieved from all responsability in

cases of:

improper use of the bio-chopper ;

uses not conforming with what is expressly specified in this

documentation ;

serious deficientes in prescribed and recommended

maintenance ;

unauthorised modifications or interferences ;

use of spare parts that are not original or model specific ;

total or partial failure to follow the instructions ;

force majeure;

2. IDENTIFICATION OF MAIN PARTS

1. Hopper with guards

2. Chaff cutter hopper

3. Petrol engine-electric motor

4. Handles for transport

5. Outlet

6. Chassis 3rd point

7. Power take-off for MTC

8. Power take-off for a tractor

Fig. 1

Fig. 2

Fig. 3

3. CORRECT USE OF THE MACHINE

The machine must be run by one operator only .

The operator must be have read and fully understood the instructions in this

manual in order to use the machine correctly .

The operator must be ensure that person or animals do not come whithin

the field of action while the machine is running .

The Caravaggi company’s Bio 150 bio-chopper has been built to chop

vegetables , foliage and natural wood of the dimensions indicated in the

relevant section .

It may be used for cutting peat and similar .

It is not suitable for chopping products other than those listed above .

To work with other products , contact the machine manufactures or

authorised dealers .

The operator must be aware of all the instructions given in the instruction

manual .

4. UNPACKING AND PREPARATION

The Bio 150 bio-shredder is delivered partially dismantled. It ca be arranged on

pallets to facilitate handling and transport before installation, depending on the

versions.

To transport the machine in these conditions it is indispensable to use a

transpallet or similar with a load capacity of around 300 kilos .

Avoid :

hoisting the bio-chopper with ropes or unsuitable hoists ;

dragging the bio-chopper ;

bumps or shocks ;

exposing the machine to rain , frost or any bad weather .

On taking delivery check that the contents correspond with the delivery note .

Should damage or deformity due to transport be noted , make an immediate

compliant to the carrier and advise the authorised dealer or the manufaturer .

In particular , check that :

there are no dents , signs of bumps or deformations ;

there are no damp areas or signs that may lead to suppose that the

pack has been exposed to foul weather ;

there are no signs of tampering ;

After checking that transport has been carried out correctly , proceed to

assembling the machine as shown in figures 5-6-7.

Kg. 150

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

5. TECHNICAL CHARACTERISTICS

The EC identification plate is clearly visible on the Bio 150 bio-

chopper ( fig. 8 ) .

In all communications with the manufacturer state the serial

number on the identification plate .

MACCHINE INDUSTRIALI

89/392

EN 292

EN 294

SERIAL No.

25037 PONTOGLIO (BS) - VIA M. ADAMELLO, 20

TELEF. 030 7470464 - FAX 030 7470004 - ITALY

Fig. 8

Version

Power HP / kw

Supply

Prod. m3 / h

BIO 150 B

11÷13 / 8.2÷9.7

Petrol

10*

BIO 150 B

10 / 7.5

Electric

10*

BIO 150 MTC

1014 / 7.510.4

MTC

10*

BIO 150 T

1025 / 7.518.6

P.T.O.

10*

* data depending on quality of material to be chopped and feeding

speed

5.1 Overall dimensions

SAFETY ZONE

R=2.00 m

Breadth ( mm ) : 1500

Lenght ( mm ) : 1100

High ( mm ) : 1580

Weight ( kg. ) : 150

LWA MAX ( dB ) : 104

6. SAFETY NORMS

Training

The machine must not be used by under 16’s and persons who

have not learnt the user instructions .

The operator is responsible for third parties present in the work

area . Keep children and domestic animals at distance when the

bio-chopper is in operation .

This machine may be used only for cutting up natural wood and

foliage . It must not be used for other purposes ( e.g. for

breaking up bottles and boxes in other materials ) .

Work only in adequate light .

When you start up engine check that machine is equipped with

the prescribed guards .

Wear protective gloves and goggles while working .

Preparation / Operation

Before begenning work check that the blades and the cutters are

perfectly fixed. If the blades show signs of damage they should

be sharpened or replaced .

Do not use the bio-chopper when it is raining .

The bio-chopper must be positioned on a flat , solid surface

where there is no danger of overturning .

Switch off the motor, remove the keys from the start panel and remove

the sparkplug cap ( the power supply cable for electric motor bio-

choppers , or check that the machine is disconnected from the

tractor PTO ) in order to :

-remove foreign bodies from the hoppers ;

-transport the machine or move it from the workplace ;

-carry out maintenance or cleaning ;

-leave the machine unattended .

The blades continue to turn for a few seconds even after the

ignition has been switched off .

Assemble the blades following the appropriate instructions and

use only original spare parts supplied by the manufacturer .

Never use the chopper with defective guards and protection or

without the safety devices correctly fitted .

Start up the engine with care and following the user instructions .

When the engine is functioning it is imperative to prevent anyone

from approaching the loading hopper , the discherger and the

side hopper .

If the blades undergo heavy shock and function in an anomalous

manner , stop the engine , remove the spark plug hood and

request expert advice .

Caution ! The fuel is highly flammable :

Keep fuel only in the containers made avaiable for this purpose ;

Refuel only in the open air . Do not smoke or in any way cause

naked flames during refuelling .

Fill the tank before starting the engine . Never open the fuel cap

or add petrol while the engine is running or when it is still hot .

If petrol should be split , never try to start the engine . Move the

machine away from the area involved area and avoid any

sources of ignition until the fuel vapours have despersed ;

Tighten up the fuel tank cap .

7. START - UP

Caution ! Before starting up the engine / motor check that the bio-

chopper is on a stable surface and that there are no animals or

unauthorised persons in the work zone .

Read the engine / motor manufacturer’s instruction book carefully .

Check that there is oil and fuel in the tank . Fill if necessary .

Petrol engine version

Put the selector at position “I” ( Start ) ( fig. 9 ) . Grasp the

starting knob ( fig. 10 ) and pull the cord without force until you

feel the resistance caused by compression , release the knob and

then give a sharp tug to start the engine .

Before beginning work let the engine idle for about 1 minute

then take it to maximum revs ( using accelerator lever ) and

proceed with normal use .

Fig. 9

Fig. 10

Electric motor version

Make sure the mains voltage corresponds to the motor rated voltage

(check the rating plate on the motor) .

Check that the power supply cable is conected then press the

start / stop button .

Version with tractor coupling

Make sure the cardan shaft connecting the bio-shredder and tractor is

in proper working order.

Before each use, make sure the cardan shaft is in proper working

order.

Check that the bio-chopper is correctly hooked up to the PTO

then proceed with starting .

Functioning

Having correctly prepared the bio-chopper you can now proceed to

working the material to be chopped .

Upper hopper

Load trimming and foliage into the upper loading hopper , taking

account of avaiable power in function of the model you possess ( fig.

11 ) .

Ø MAX

3 cm

Ø MAX

9 cm

Fig. 11

Fig. 12

Caution ! Take the material to the hopper mouth and let it fall in .

Never put hands and arms in to push material into the hopper !

The material that can be worked and chopped in this hopper must

not exceed 3 cm diameter .

The sieve control lever (fig. 12) is located on the left side of the Bio-

chopper; when the introduction of too much material causes blockage of

the machine, open the lever completely to release all the material, then

return it to its initial position and resume normal working.

To avoid the danger of intoxication from fumes , machines with

internal combustion engines should never be used in closed

environments .

Side hopper (chaff cutter)

Assemble this hopper (as shown in section 3) ensuring that the closure

hook (fig. 7) is well fixed.

Use the side hopper (fig. 11) for working large size material ( branches of

up to 7 cm diameter).

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