Carver 3600 STC Auto Guida utente

CARVER

INSTALLATIONANDSERVICING

INSTRUCTIONS

FOR

THE

3600STC

3600STCAUTOCARAVANHEATERS

LEAVETHESEINSTRUCTIONSWITHTHEAPPLIANCE

THISAPPLIANCEMUST

INSTALLEDINACCORDANCEWITHTHEMANUFACTURERS

INSTRUCTIONSANDTHEREGULATIONS

FORCEANDONLYUSEDIN

SUITABLYVENTILATED

LOCATION.

READTHEINSTRUCTIONSFULLYBEFOREINSTALLING

USINGTHISAPPLIANCE.

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WARNINGSANDINFORMATION

1.1Whentheapplianceisinuse,theflueductingbecomeshot.Noplastics,fabricsoraerosolsmustbeplaced

neartheducting.

1.2Thisheatermustbeinstalledbya competentgasfitterworkingtothegasSafety(InstallationandUse)

Regulations,theHealthandSafetyatWorkRegulations,theCouncilforRegisteredGasInstallers

requirementsandthesefittinginstructions

1.3TheheaterissuitableforinstallationintocaravanscomplyingwithB.S.4626.

1.4Alwaysensuretheunderfloorairintakeispositionedsothatitcannotblockedbymudorsnow..

1-5Wherechildren,theelderlyortheinfirmarepresentwerecommendthatwheninusea guardbefitted

aroundtheheater.

1.6ThereMUSTNOTbea mantlepieceorshelvingsitedabovetheheater.

1.7CurtainsMUSTNOThangwithin150mmofthesidesoftheheaterorwithin300mmabovethetopofthe

outletgrille.

1.8Adjacentfurnitureorupholsterymustbeclearoftheheatercasebyatleast5 millimetres.

1.9TheCarver3600STC& 3600STCAutoheatersareapprovedtotherelevantsectionsofB.S.5258part

131986undertheUnitedKingdomAccrediationService(UKAS)andismanufacturedtothequality

standardofB.S.5750part2./ISO9002.

M0Thedatabadgeislocatedontheheatercarcass,behindthefrontcase.

1.11AerosolsandhighlyflammablematerialsMUSTNOTbestoredincompartmentsbehindofadjacenttothe

heater.

1.12Thisheaterdoesnotcontainasbestosoranyasbestosrelatedproducts.

1.13Thegassupplytotheheatermustbefroma regulatorofadequatecapacitygivinga workingpressureof

28mbrButaneor37mbrPropane.UnderNOcircumstancesshouldanindustrialoradjustableregulatorbe

usedoncaravanapplications.

1.14TheheaterMUSTNOTbeoperatedwhilerefuellingorwhenthevehicleisina confinedspacesuch

asa garage,orwhenthevehicleisinmotionortransit.

'.'5The3600STCAutoignitorisdesignedforconnectiontoa 12vor9vsupply,andmustnotbeusedwith

anyothertypeofelectricalsupply.

1.16The12vgassupplymustbeisolatedwhenthecaravanormotorhomeisintransit.

1.17Whentheheaterisfirstused,itisrecommendedthatyouopena doororwindowandturnthetempera-

turesettingtomaximumfor1 hour.Thiswillallowanyodourstoescape

Note:-

Ifanyodourspersistcontactyourlocaldealer.

IMPORTANT:CORRECTPOLARITYOFTHEELECTRICALCONNECTIONSMUSTBEOB-

SERVEDORDAMAGETOTHEELECTRONICCOMPONENTSWILLRESULT.

THEHEATERKIT- 3600STC

TheHeaterkitisoneBoxcontaining:-

1 HeatExchangerAssembly 1Gasconnection

1 Casewithblankingbezelfitted 1Clampstrip

1 Controlrod/Piezoignitorassembley 1Installationbox(2parts)

4 ScrewsNo.8 x 30mmlong(Bown) 1Setofliteratureinpolythenebag

4 WoodScrewsNo.8 x 20mmlong

6 WoodscrewsNo.6 x 12mmlong Theflueductkitisoneboxcontaining:-

1 Screw(M5) - Exhaustclamp 3Flueductclips

1 ORing(Red) 1Cowl

1 Clampring 1Flangeheadscrew

1 Lockingring 1URInsulatingduct

1 Gasconnectionolive 1LengthofStainlessSteelFlueduct

3600STCAUTO

AsabovebutwithAutoignitionunitwiredandpre-fittedtotheheatexchangerassembly.

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CHOOSING

THE

POSITION

FORTHE

HEATER.

Theheater

normallyfittedinto

the

panel

belowthewardrobedoor.Beforecommenc-

inganyfittingensurethattheappliancewill

fitintothedesiredposition(seefig.

1.).

The

installationboxwillberecessedintothepanel

ofthewardrobe

110mm.

FITTING

THEHEATER.

4.1TURNOFFthegassupply

thecylinder.

4.2Ifpossibleliftawaythefloorcoveringfromthe

frontofthepanelorwallintowhichtheheater

tobe

fitted.

this

isnot

possible

the

templatewillhave

bepositionedontop

thefloorcovering.

4.3Foldthetemplateupwardsalongthearrows

marked'WallCutout'frontface

RH'

andplace

inpositionasshowninfig.2.withtherectan-

gularcutout

tothe

right.Mark anddrill

two

smallholesatthefrontcorners(A&

onthe

template).Drop

nail

similarthrough

the

twoholesandcheckbelowthecaravanthat

theareabetweenthenails

free

obstruc-

tion.

WARDROBEDOOR

OPENING—

110

IT)

480mm («g-1)

4.4

Ifany

obstruction

foundthenrefold

the

templatealong

the

arrowsmarked

Wall

cutoutfrontface

LH'

andplace

position

withtherectangular

cut

out

theleft.Mark

anddrilltwosmallholes

thefrontcorners

& D

ontemplate).Drop

nail

similar

throughthetwoholesandcheckbelow

the

caravanthat

the

areabetween

the

nails

free

obstruction.

NOTE:

tfthe

heater

istobe

fitted

this

position(called"LeftHand")

the

thermostat

phial

ontheGas

ControlValve

hastobe

repositioned.

See

section

4.13for

instruc-

tions.

4.5

Ifan

obstruction

stillevident,

the

heater

must

repositioned

anotherarea

inthe

vehicle.

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4.6Whensatisfactory,mark theholetotakethe

installationbox.Thiswillrequirea holetobe

cutinthepanel485mmhigh(fromthefloor,

belowfloorcovering)X 480mmwide.Itis

recommendedthatthepanelsurfaceispro-

tectedbymaskingtape.Scorethelinetobe

cutwithsharpknife,tostoptheveneerlifting

(seefig.3).Ifthepanelisofthehollowtype,

thenthevoidmustbefilledlocallyalongthe

openingwithwood.

4.7Trimthefloorcoveringfrominsidetheward-

robeorpaneltoa depthof135mmfromthe

front(seefig.4.).Ifthefloorcoveringisnot

wantedbehindtheinstallationboxremove

asrequired.Alsotrimthefloorcoveringin

frontofthepanelorpaneltothelinesonthe

template.

4.8Openout thetemplatemakingsurethatthe

arrowsremainintheirrelativepositions.Mark

andcutthefloorholeatA,B,C,& D.onthe

template.Removesomeoftheinsulationand

inserttimberlinersforaddedsecurityofthe

fixingscrews,andtosealoffthecaravans

floorinsulation.Thelinersmustbesecuredto

thefloorusingsuitableadhesiveorscrews

andtheirsizemustbesuchthatallholes

markedonthetemplatefallwithintheinserts.

Donotusescrewswheretheywillcontactthe

floorplatecorkgasketoftheheater.

4.9Drillfour2mrndia.holes,aslabelledatthe

rearofthetemplate,(seefig.5.).

4.10Line upthefloorplateclampstripwiththe

fourpre-drilledholes,ensuringthatthe

overhungedgeisfacingforward.Secure

with20mmscrewsprovided.Tightendown

thetwoouterscrewsfirmly(see

fig.

6)leave

thetwoinnerscrewslooselydrivenatthis

stage.

Insidewardrobe

Removefloorcoveringin

thisarea, \ 51

Trimfloorcoveringtothis

lineontemplate

(fig.

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4.11AssemblyoftheinstallationBox.

Locatetheinnerboxonthereartabs(see

fig.

7.)Fitthetopbracketsoftheinnerbox

throughtheslotsintheouterboxtopflange

(seefig.8.).

Innocircumstancesmusttheheaterbe

installedwithoutbothinnerandouterin-

stallationboxesbeingfittedcorrectlyas

thiscancausedamagetotheheaterandits

surroundingcabinetsandmayinvalidate

thewarranty.

(fig-

Removetheboldcentralovalknock-out

(seefig.7.).

4.12Positiontheinstallationboxintotheopen-

ingensuringthatthebottomedgeofthe

boxis ontothefloor.Securetheboxtothe

panelwiththesixwoodscrewsprovided,

(seefig.9.)

4.13aMovingPhialBracket

Carefullyslidethebracket,carryingthe

thermostatsensor,fromthesteeiheat

exchangershieid,retainingthespringclip

forfurtheruse.(Seefig10).

4.13bFittingSpringClip

Fitthespringclipinthepressedslotinthe

topofthefloorplateasshowninfig.10.

Ensurethattheclipisfittedwiththebarbs

uppermostandonthesideofthefloorplate

intendedtofaceintothecaravanliving

space.

(fig.

4.13cFittingPhialCarrier

Takingcarenot totrap,damageorkinkthe

thermostatcapillary,relocatethesensor

andbracketassemblyonthetopofthe

floorplateonthesamesideasthespring

clip.

Fittheforkedendofthebracketonthe

heatexchangersupport

leg,

thenpushfully

homewhileensuringthespringclipflange

gripsthebracketbottomflangethroughits

squarehole.(Seefig.11).

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4.14Lowertheheater

into

thefloorholeand

positiontheheatercentrallyintheinstalla-

tion

box,ensure

that

therearedgeofthe

floorpiateispushedunderthefioorplate

clampstrip.(see

fig.

12point1.)

Check

that

thethermostatphialandits

carrierfaceout

into

theliving

space.

3000S Automodels,takecarenotto

damagetheflyingleadsorterminalblock,

andensure

that

theyremainabovefloor

level

with

theheaterfitted.

4.15Oncetheheaterisinpositionusethefour

brownscrewsprovidedtosecureitviathe

holes

inthe

front

edgeofthefloorpiate(see

fig.13).Drill2 millimetrepilotholeswhen

screwing

into

solidwood.

4.16Workinginsidethewardrobetighten the

remainingtwo20mmscrews

thefioorplate

clampstrip.

4.17itisimportant

that

allthescrewsare

tight-

ened

evenlytoavoiddistortionoftheheat

exchanger

floorplate,andtoensureanair

tight

seal

tothefloor.

4.18

IMPORTANT

: Thefloorpiate

MUST

NOT

bepositionedontopofanyfloorcovering,

thiswouldpreventa satisfactory

airtight

room

seal.

FITTING

THEFLUEANDCOWL.

5.1

5.2

NOTE:-The

cowl

must

fitted

tothe

roof

ofthe

caravan

only

andthe

whole

installation

must

conform

BS5440

Part

Thecentreofthecowlshouldbeatleast

80mmfromtheedgeofthecaravan.Ifthe

caravan

hasa slopingroof ensure

that

partofthecowloverhangstheedgeofthe

caravan.

Thefluedirectionshouldbeas

straightaspossibleandshouldrise

con-

tinuallyfromtheheatertothecowl.ltshould

runagainstthepaneltowhichitwillbe

screwed

Cut

a 60mmdiameterholeintheroofatthe

requiredposition.Toavoiddistortionin

insulatedordoubleroofsinserta band(1)

ofaluminiumofthesame

width

asthegap.

Fitthecowlfromtheoutsideensuringthe

rubber

seal

(2)isinplaceandthen,from

inside,

fitand

firmly

tightentheplasticnut

(3)

with

thescrewontheside(seefig.14).

Spring

clip

fitted

(fi9-11)

(fig.15

fa-13)

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5.3Beverycarefulwhenhandlingtheflue

ductastheedgesareextremelysharp.

Bendoneendoftheinnerflueductsharply

to90°asshowninfig.15.

NOTE:-

Tohelpyoufitthefluethefollowingtools

areavailablefromCarverSpares

Department:-

CuttingJigPartNumberR701067

(Jigtoassistincuttingthefluesquare.)

MandrelPartNumberR701063

(Toassistinthebendingoftheflue.)

5.4Frominsidethewardrobefeedthebend

endoftheinnerflueductthroughtheknock-

outintheinstallationbox.Slidethelocking

ring

(1),

theclampring(2)andtheO ring(3)

overtheendoftheductend.(seefig.16.)

5.5Firmlypushthe ductintothe heatexchanger

uptothe

stop.

SlidetheOring,clampringand

lockingringuptotheheatexchanger making

surethe tappedholeinthe lockingringis

towardsthetop.Engagetheearsofthe

lockingringbehindthe projections onthe

heatexchanger androtate itso thatthe ears

arenearhorizontal.Insertandtightenthe M5

screw.Thiswill compressthe 0 ringandfix

the exhaustducttothe heater.Thisjointis

criticalforthesafeoperationofthe

heater

(see

fig.

17.)

5.6Laytheinnerflueductalongitsrequired

routetotheoutsidecowltakingintoac-

counttheattachmenttothefluesupport,

(para.

5.8.)Allow110mmforinsertioninto

thecowlandcuttolength,erringonthe

longside.Slidetheinsulatingductoverthe

flueuntilthelowerendisinsidetheinstal-

lationboxandcutsothatitsupperendis

flushwiththeinnerduct.

5.7Pushbacktheendoftheouterductand

firmlyinserttheinnerductintothecowl

rightupits stop(about110mm).Allowthe

outerducttospringovertheoutsideofthe

cow!uptothenut.Justbelowthenutdrilla

3mmholethroughbothductsandthecowl

andfittheflangeheadscrewthroughall3

items,

(seefig.18.)

75mm.

STRAIGHT

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5.8Insidethewardrobefitthemainfluesup-

port

bracketina positionwhichprevents

thefluesagging.Securethefluetoit

with

thestrapprovided.

Secure

thefluealongits

lengthagainstthecaravanstructureusing

allofthe3 ductclipsprovided,(see

fig.

19.)

Itisimportant

that

thefluerisescontinually

fromtheheatertothecowland

that

there

areasfewbendsaspossiblealongits

length.

Itis

extremely

important

that

the

flue

system

issoundand

that

ithas

been

correctly

fitted

both

ends.The

safety

oftheoccupants

depend

onthe

integ-

rity

ofthe

flue

system.

6.CONNECTIONTOTHEGASSUP-

PLY

Ensure

that

thegassupplyisturned

OFF

thecylinder.

Connect

the8mmdiametercaravanheater

feedpipetothegasvalveunderthe

cara-

van,

using

thenutandoliveprovided.When

tighteningthevalveconnection,two

span-

nersMUST be

used:

onetotightenthenut

andtheother,forsteadyingpurposes,on

the

fiat

surfacesofthevalveitself.

Thegaspipesorvalve

MUST

NOTbe

placed

underanystraimwhile

fitting

tothe

heater.

NOTE: The

size

ofthesupplypipe

MUST

NOT

belessthan6mm(1/4")O.D.For

heaterservicingpurposesanapproved

isolatingvalve,mountedinanaccessible

positionisrecommended.Afterconnect-

ing,

turn

onthegasatthecylinderand

check

thesystemuptotheappliancegas

valveforleaksusingsoapywaterorother

approvedleaktestingmethods.

GREEN

POSITIVE

•

SUPPLY

AUTO

IGNITER

FLYING

LEADS

(fig.21)

WHITE

NEGATIVE

SUPPLY

FIBREGLASS

SLEEVE

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CONNECTION

TOTHE12vor 9vD.C.

SUPPLY

3600

STCAUTO

7.1

Disconnectandisolatethecaravanbattery

andensure

that

thecaravancircuitry

isnot

connected

any240vmainssupply.

7.2

Pass

the

sleevedflyingleadsthrough

the

lowerholeinthebackoftheinstalltionbox

behind

the

controlshaftsupportbracket.

(See

fig.20).

7.3Thewiresarecoloured

accordance

with

thefollowingcode:

GREEN

POSITIVE

(+).

WHITE

NEGATIVE

(-V

WARNING:

CORRECTPOLARITYMUST

BE'OBSERVED

WHEN

CONNECTING

THECARAVANSUPPLY

THEAUTO

IGNITION

UNIT

WILL

BEDAMAGED.

(See

fig.

21)

IMPORTANT:

THECARAVANSUPPLYTO

THEAUTO

IGNITIONUNIT

MUST

PROTECTED

BYA

FUSE

MAXIMUM

RATING

OF5A.

7.4Whensatisfactory,reconnect

the

caravan

battery,againobservingthecorrectpolarity.

FINAL

ASSEMBLY

8.1

Firstfitthecontrolrod

assembly.

Separatethe

rod

from

theplasticigniterhousing

and

pass

the

rod

downthroughthe

hole

theinstallationbox

front,

ensuring

that

thefoam

backed

aluminium

disc

remainssitting

ontopof

theinstallation

box, foamsidedown.

Reconnect

the

rod

tothe

piezo

housing.

Locate

thebottomball

joint

overtneshaped

gas

control

rod,

and

push

securely together,

(see

fig.22B)

3600

STCONLY:

8.2Firmlypushthesmaliinsulatedfemaleconnector

onthe

raniter

lead

throughtheguidehole

and

tothemaleterminalon!heigniter

unit.

Connect

thefreeendoftheearthleadtothetabonthe

side

ofthepiezoigniterhousing(seefig.22)

8.3Theheater

case

has

been

factory

built

tosuit

RightHandinstallation.

Fora

left

hand

installation,push

the

blankingbezel

outof

position

thetop

panel

and

push

into

place

the

right

handside(see

fig.

23)

8.4

Locate

theheater

case

overthetop

edge

ofthe

installationboxandthecontrolknob.

Press

thebottom

the

case

thespringclips

located

atthe

bottom

theinstallationbox.

(see

fig.24).

will

useful

thisstage,

check

The

operationofthe

piezo

orautoigniter.

For

thepiezo,

press

theknob

firmly

downwards

several

times

and

observe

spark

atthe

burner.

the

Auto,when

the

caravansupply

restored,press

the

knobdown

and

turn

anticlockwisewhere

constant"ticking"willbe

heard.

Observethespark

theburner,

and

theknobilluminatedindicator.

sparkcannot

seen,

checktheassembly

procedureinsections

and

Beforeusingyourapplianceremove

the

protectivecoveringonthebrassstrip,

fitted.

""N

Blanking

\^f~

Bezel

(fig.

23)

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9.TESTINGTHEHEATER•

3600

STC-

9.1Ensurethegasis

turned

onatthecylinder.

9.2Purgeanyair

from

thesystembypressing

down

andturningthecontrolknobto theignitionposition("—^")andfirmlyholding

itdown,for

approximately

20seconds.

9.3Turnthecontrolknobclockwisetotheoff("•")positionandrelease,

9.4

WAIT

MINUTES

TOCLEARANYRESIDUALGAS.

9.5Press

down

and

turn

thecontrolknobtothe" —*—" positionandthenpressigniterfirmlydownwards.A clickwillbeheardas

the

igniter

operates

light

the

pilot

burner.

9.6Continueholdingthegascontrolknob

down

whilst

checkingthatpilotburnerisalightbyobservationthroughtheviewingwindow.

Ifthe

pilot

burner

doesnot

light

immediately,

pushtheigniterdownrepeatedlyuntilitdoeslight

9.7Continueto holdthecontrolknob

down

for20secondswhiletheflamefailureprotectiondeviceoperates,thenreleasethecontrol

knobandthe

pilot

burner

will

remain

alight.

Tooperatethemainburner,

turn

theknobanti-clockwiseandsetatthedesiredposition

between

highandlow.

9.8Ifthe

burner

doesnotremain

alight,

repeat

operationfromstage8 3 but

always

wait

minutes

before

attempting

relight

the

heater.

9.9To

turn

off,

return

thecontrolknobtoW position

9.10TOADJUSTTHEROOMTEMPERATURE

TurntheGasControlKnobto the

setting

that

givestherequiredcomfort

level.

Themainburnerwill

'cycle'

onandoffautomatically

required

bythe

thermostat

maintain

tothesetternperaturebutthepilotflamewillalwaysremainalight

10TESTINGTHEHEATER-3600STCAUTO. _

10.1Ensurethegasisturnedonatthecylinder,andthatthevehicle's12vsupplyor9v batteryiscorrectlyconnectedandswitchedon.

10.2

Turnthecontrolknobanti-clockwisetotheV»-^" position,wheretheigniterwillbeheardtooperatebyanaudible"ticking"noiseand

theindicatorwillilluminate.

10.3

Press

theknobfirmlydownwardswhiletheignitercontiuestooperateforseveralsecondswhileairispurgedfrom thegassupply.

Observe

thatthepilotisalightthroughtheviewingwindow,whentheaudibletickingstopsandtheindicatorstopsilluminating.

10.4Whenthepilotburnerlights,contiuetoholdtheknobfor20

seconds

whifetheflamefailure protectiondeviceoperates,thenreleasethe

controlknobandthepilotburnerwillremainalight.

i10.5Testthe"Full

Flame"

fuction,bynowturningthecontrolknobfurtheranticlockwisetiothedesiredpositionbetweenhighandlow.

i10.6 Iftheburnerdoesnotremainalight,repeattheoperationfrom stage1.

ALWAYS

WAIT

THREE

MINUTES

BEFORE

ATTEMPTING

RELIGHT

THE

HEATER

turn

off,

return

thecontrolknobtothe"•"position.

11TECHNICALSPECIFICATION

HEAT

INPUT

MAX

MIN

3.75kW

0.40kW

HEAT

OUTPUT

MAX

3.2kW

GAS

CONSUMPTION

BUTANE

MAX

MIN

274grams/hr

29.3

grams/hr

PROPANE

MAX

MIN

270

grams/hr

29.3

grams/hr

EFFICIENCY

MAX.

GROSS

86.0%

GAS

SUPPLY

PRESSURE

BUTANE

PROPANE

mbar

GAS

FEED

PIPE

HEATER

8mmO/D

MINIMUM

SUPPLY

PIPE

SIZE

6mmO/D

IGNITION

PIEZO/AUTO

WEIGHT

12.3Kg

CARAVAN

SIZE

RECOMMENDATIONS

(UK). 7.9metres(26ft)MarchtoOctober

6.4metres(21ft)All

Year

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