Cascade F Series Manuale utente
Cascade is a Registered Trademark of Cascade Corporation
cascade姞
corporation
F-Series
90FX Swing Frame
Paper Roll Clamp
Manual Number 6028021 R-1
NSTALLATION INSTRUCTION
I
Electric Trucks
This Manual provides instructions for installing the Cascade
90FX-Series Paper Roll Clamp on lift trucks.
Follow the suggested installation procedures for best
results. If you have any questions or need more information,
contact your nearest Cascade Service Department
(see back cover).
Read the WARNING Statements placed throughout this
Manual to emphasize safety during installation.
IMPORTANT: Field alterations may impair performance or
capability and could result in loss of warranty. Consult
Cascade for any required modifications.
ONTENTS
C
The FX-Series Swing Frame Paper Roll Clamp requires two
(2) hydraulic circuits over the mast to provide three (3)
functions CLAMP, ROTATE and SWING on the Attachment.
No solenoid adaption is required. Recommended hydraulic
supply arrangement is A and B, or C. Refer to Cascade
Hose and Cable Reel Selection Guide
, Part No. 212199, to
select the correct hose reel for the mast and truck. Hose
and fitting requirements are:
•No. 8 with .400 in. (10 mm) minimum I.D. for both CLAMP
and ROTATE/SWING functions.
A and B
RH and LH THINLINE™2-Port Hose Reel Groups.
OR
C
Mast Double Internal Hose Reeving Group.
OR (optional)
A or B and C
LH or RH THINLINE™ 2-Port Hose Reel Group and
Mast Single Internal Hose Reeving Group.
B
A
GA0033.ill
C
ECOMMENDED HYDRAULIC SUPPLY
R
i
6028021 Rev. 1
Recommended Hydraulic Supply
i
Truck Requirements 1
Installation 2
Periodic Maintenance 11
RUCK REQUIREMENTS
T
6028021 Rev. 1 1
GA0082.ill
WARNING: Rated capacity of the truck/
attachment combination is a responsibility of
the original truck manufacturer and may be
less than that shown on the attachment
nameplate. Consult the truck nameplate.
GA0080.ill
Clamp
Rotate
CW
(Swing
Retract)
Tilt
Forward
Hoist Up
Auxiliary Valve Functions
Check for compliance with
ITA (ISO) standards:
Carriage
Clean and inspect carriage bars for
damage and smoothness. Repair any
protruding welds or damaged notches.
Tilt Back
Hoist Down
Release
Rotate
CCW
(Swing
Extend)
Truck Relief Setting
2000 psi (140 bar) Recommended
2300 psi (160 bar) Maximum
Truck Flow Volume ➀
Min. ➁Recommended Max. ➂
90FX 12 GPM 15 GPM 20 GPM
(45 L/min.) (56 L/min.) (75 L/min.)
➀Cascade Roll Clamps are compatible with SAE 10W petroleum
base hydraulic fluid meeting Mil. Spec. MIL-0-5606 or MIL-0-
2104B. Use of synthetic or aqueous base hydraulic fluid is not
recommended. If fire resistant hydraulic fluid is required,
special seals must be used. Contact Cascade.
➁Flow less than minimum will result in a rotate speed less
than 2 RPM.
➂Flow greater than maximum can result in excessive heating,
reduced system performance and short hydraulic system life.
GA0028.ill
Carriage Mount Dimension (A) ITA (ISO)
Minimum Maximum
Class II 14.94 in. (380.0 mm) 15.00 in. (381.0 mm)
Class III 18.68 in. (474.5 mm) 18.74 in. (476.0 mm)
Class IV 23.44 in. (595.5 mm) 23.50 in. (597.0 mm)
A
26028021 Rev. 1
NSTALLATION
I
Truck Preparation
NOTE: Prior to installing the 90FX Paper Roll Clamp,
install the following components on the truck:
•Solenoid-operated 3N2 control valve in the CLAMP
and ROTATE supply lines to the Attachment.
•'Tee' adapter in the truck tank main return line for
return-to-tank from the 3N2 Control Valve.
1
AC0150.ill
'Tee' fitting
To truck tank
From truck
auxiliary
valve block
From Control
Valve TANK port Tank Return
Hose
Push-On Fitting
Install 'Tee' adapter
ADetermine a suitable location and install the
'tee' adapter in the truck tank main return line.
CAUTION: Do not install into power steering
or other tank return lines.
Mount 3N2 Control Valve
Determine a suitable mounting location for the
solenoid-operated control valve. If mounted on
the truck cowl as shown, the valve must not
extend outside the width of the cowl or interfere
with the truck mast when tilted back.
If the valve is mounted in the engine compart-
ment, make sure it is securely mounted. Use
hose clamps or cable ties as necessary.
NOTE: Control valve ports are drilled straight-
through allowing 'tee' connections when opposite
ports are capped. Straight-through connections
are preferred to reduce entrapped air and enable
use of straight fittings.
2
RC1301.ill
Check for
interference
with mast
tilted back.
Valve must not
extend outside
width of cowl.
6028021 Rev. 1 3
NSTALLATION
I
RC1305.ill
RC1302.ill
Install tank return hose
Install a hose from the 3N2 control valve TANK
port to the 'tee' adapter installed in Step 1.
3
To LH Hose Reel
or IHR (CLAMP)
From auxiliary valve
(CLAMP)
Solenoid
Coil
From 'tee' fitting
in truck return line
CLAMP
OPEN
CL
CL CCW CW
TANK
ROTATE
CCW CW
CL
CL CCW CW
TANK
ROTATE
CCW CW
OPEN CLAMP ROTATE CCW/
SWING EXTEND ROTATE CW/
SWING RETRACT
Revolving Connection
End Block
AC0771.ill
Hose Reels
OR
Internal Reeving
3N2
Control
Valve
Truck
Auxiliary
Valve
(ROTATE/SWING)
Truck
Auxiliary
Valve
(CLAMP)
Truck
Pump
Tank Return
Line Adapter
Truck
Relief Truck
Tank
Solenoid
Coil
(capped -
top or bottom)
'Tee' configuration
CLAMP ROTATE
ROTATE/SWING
Hoses
CLAMP
Hoses
Truck Auxiliary
Valve Ports
RC1303.ill
Install clamp circuit hoses
Measure and assemble hoses (user-supplied) for
the clamp circuit. Install hoses using straight
fittings wherever possible. Use hose clamps as
necessary to secure hoses and prevent chafing.
Install a hose from the truck auxiliary valve port to
the control valve CLAMP IN port.
Install a second hose from the CLAMP OUT port
to a LH or RH 2-Port hose reel or internal reeving.
Install a third hose from truck auxiliary valve port
to the LH 2-Port hose reel or internal reeving.
4
To Hose
Reel or
IHR
Control
Valve
Return-to-
tank line
4
To RH Hose Reel
or IHR
(ROTATE CCW)
From auxiliary valve
(ROTATE CW)
NOTE: Revolving Connection end block may
have either LH or RH porting for the CLAMP
and ROTATE/SWING circuits (LH CLAMP
circuit shown below).
3N2
Control
Valve
To RH Hose Reel
or IHR (ROTATE CW)
From auxiliary valve
(ROTATE CCW)
46028021 Rev. 1
NSTALLATION
I
Install Rotate/Swing circuit hoses
Measure and assemble hoses (user-supplied)
for the rotate/swing circuit. Install hoses using
straight fittings wherever possible. Use hose
clamps as necessary to secure hoses and
prevent chafing.
The first set of rotate/swing function hoses run
from truck auxiliary valve ports to the control
valve ROTATE IN ports.
The second set of rotate function hoses run from
control valve ROTATE OUT ports to a LH or RH
2-Port hose reel or internal reeving.
5
RC1304.ill
RH 2-Port
Hose Reel
Truck Auxiliary
Valve Ports
ROTATE/SWING
Hoses
CL
CL CCW CW
TANK
ROTATE
CCW CW
CL
CL CCW CW
TANK
ROTATE
CCW CW
OPEN CLAMP ROTATE CCW/
SWING EXTEND ROTATE CW/
SWING RETRACT
Revolving Connection
End Block
AC0771.ill
Hose Reels
OR
Internal Reeving
3N2
Control
Valve
Truck
Auxiliary
Valve
(ROTATE/SWING)
Truck
Auxiliary
Valve
(CLAMP)
Truck
Pump
Tank Return
Line Adapter
Truck
Relief Truck
Tank
Solenoid
Coil
(capped -
top or bottom)
'Tee' configuration
CLAMP ROTATE
ROTATE/SWING
Hoses
CLAMP
Hoses
NOTE: Revolving Connection end block may
have either LH or RH porting for the CLAMP
and ROTATE/SWING circuits (LH CLAMP
circuit shown below).
6028021 Rev. 1 5
NSTALLATION
I
6Install pushbutton switch for
SWING function
AMount the pushbutton switch on the ROTATE
function control lever using double-sided
foam tape. Apply heat-shrink tubing over
control lever and switch. Use cable ties as
necessary to secure wiring.
BWith Power Relay – Connect the wiring
harness and cables as shown in Bbelow.
CDirect connection – Connect the wiring
harness and cables as shown in Cbelow.
CONTROL LEVER with PUSHBUTTON SWITCH
AC0585.ill
AC0235.ill
Solenoid
Coil
Power Supply
Wire Harness
3N2
Control
Valve
A
Solenoid
Cable
Switch
Cable
Fuse
Pushbutton switch on
ROTATE control lever
AC0236.ill
NOTE: Remove
tubing around
button as desired
Heat-Shrink Tubing
ROTATE Control Lever
Pushbutton Switch
(for SWING function)
Cable Ties
IMPORTANT: Pushbutton should be installed
on ROTATE function lever (ITA Standards).
When pushbutton is depressed, control lever
should activate SWING function.
AC0351.ill
41
32
B
Fuse
Normally-Open
Pushbutton
Truck
Fuse Block
(Switched)
Normally-Closed
Solenoid Cartridge Valve
Relay
Truck
Fuse Block
(Unswitched)
Relay
AC0586.ill
ELECTRICAL HOOKUP WITH RELAY (recommended)
CDIRECT CONNECTION
Foam Tape
Fuse
Normally-Open
Pushbutton
CAUTION: Consult OEM for proper positive
(+) power source connection.
Ground
Truck
Fuse Block
(Switched)
Ground
12-96V
Coil
Diode Switched
Unswitched
Ground
12-96V
Coil
Dropping Resistor
(36-96V systems only)
66028021 Rev. 1
NSTALLATION
I
Clamp Installation
2Remove lower mounting hooks
1Attach overhead hoist
ARemove banding, set Roll Clamp upright
on pallet.
BRemove bolt-on lower mounting hooks.
WARNING: Make sure overhead
hoist and related components
have a rated capacity of at least
3500 lbs. (1600 kg).
ADJUST
RC0955.ill
Lower Hook
Baseplate
RC0938.ill
B
A
A
6028021 Rev. 1 7
NSTALLATION
I
Prepare Hoses or Install Hose Kits
APosition truck carriage behind roll clamp.
BDetermine hose lengths required.
CCut hoses to length, install end fittings and
connect hoses to truck supply terminals for
flushing.
3INSTALLATION USING RH & LH 2-PORT
THINLINE™HOSE REELS:
RC0945.ill
RC0947.ill
RC0924 .ill
Clamp
INSTALLATION USING DOUBLE INTERNAL
HOSE REEVING:
CAUTION: Hoses should be 2300 psi working-
pressure rated for all attachment functions.
No. 8 hose is recommended for all functions.
Open
Flush hydraulic supply hoses
AConnect hoses together using union fittings
as shown.
BOperate auxiliary valves for 30 sec.
CRemove union fittings.
DIMPORTANT: Disconnect hoses from
supply terminals and connect to roll clamp
revolving connection end block fittings as
shown in Step 3 above.
4
RC0923.ill
INSTALLATION USING RH 2-PORT
THINLINE™HOSE REEL AND SINGLE
INTERNAL HOSE REEVING:
Revolving
Connection
End Block
Rotate CW/
Swing Retract
Clamp Open Rotate CW/
Swing Retract
NOTE: Revolving Connection end block may have either
LH or RH porting for the CLAMP and ROTATE/SWING
circuits (LH CLAMP circuits shown in following illustrations).
Rotate CCW/
Swing Extend
Rotate CCW/
Swing Extend
Clamp
Open Rotate CW/
Swing Retract
Rotate CCW/
Swing Extend
86028021 Rev. 1
NSTALLATION
I
4
12
3
RC0941.ill
5Mount clamp on truck carriage
ACenter truck behind the roll clamp.
BTilt forward and raise carriage into position.
CEngage top mounting hooks with carriage.
Make sure centering tab engages a notch on
the top carriage bar. NOTE: Centering tab
can be oriented to 4 different positions to
center the Clamp (see illustration).
DLift Clamp 2 in. (5 cm) off pallet.
RC0948.ill
A
B
6Install and engage lower hooks
ADJUST
RC0954.ill
Install hooks,
tap tight
into position.
Class IV, 90FX, 100FX – Tighten capscrews to
260 ft.-lbs. (350 Nm)
Lower
Carriage
Bar
GA0146.ill
ITA Class III – 0.72–0.78 in. (18–20 mm)
ITA Class IV – 0.72–0.78 in. (18–20 mm)
ITA Class III – 0.39–0.43 in. (10–11 mm)
ITA Class IV – 0.47–0.51 in. (12–13 mm)
Back (Driver's) View
Truck Upper
Carriage Bar
CC
Engage
centering tab
with notch Centering Tab
Positions
C
IMPORTANT: Hoses must
be connected to end block
before mounting Clamp.
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