CASE CONSTRUCTION CX130C Manuale utente

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CX130C

Crawler Excavator

SERVICE MANUAL

Crawler Excavator

CX130C

Part number 51512034

English

July 2018

SERVICE MANUAL

Part number 51512034

SERVICEMANUAL

CX130CCrawlerexcavatorSTDversion(TIER3)-SEAmarket

5151203417/07/2018

Contents

INTRODUCTION

Engine.......................................................................................10

[10.001]Engineandcrankcase.............................................................10.1

[10.102]Panandcovers....................................................................10.2

[10.106]Valvedriveandgears..............................................................10.3

[10.101]Cylinderheads.....................................................................10.4

[10.105]Connectingrodsandpistons.......................................................10.5

[10.103]Crankshaftandywheel............................................................10.6

[10.216]Fueltanks..........................................................................10.7

[10.206]Fuellters..........................................................................10.8

[10.218]Fuelinjectionsystem...............................................................10.9

[10.202]Aircleanersandlines............................................................10.10

[10.250]Turbochargerandlines...........................................................10.11

[10.254]Intakeandexhaustmanifoldsandmufer.......................................10.12

[10.400]Enginecoolingsystem...........................................................10.13

[10.414]Fananddrive....................................................................10.14

[10.310]Aftercooler........................................................................10.15

[10.304]Enginelubricationsystem........................................................10.16

[10.408]Oilcoolerandlines...............................................................10.17

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.300]Reservoir,cooler,andlters........................................................35.2

[35.104]Fixeddisplacementpump..........................................................35.3

[35.106]Variabledisplacementpump.......................................................35.4

[35.102]Pumpcontrolvalves................................................................35.5

[35.359]Maincontrolvalve..................................................................35.6

[35.357]Pilotsystem........................................................................35.7

5151203417/07/2018

[35.355]Hydraulichandcontrol.............................................................35.8

[35.356]Hydraulicfootcontrol...............................................................35.9

[35.352]Hydraulicswingsystem..........................................................35.10

[35.353]Hydraulictravelsystem..........................................................35.11

[35.354]Hydrauliccentraljoint............................................................35.12

[35.736]Boomhydraulicsystem..........................................................35.13

[35.737]Dipperhydraulicsystem..........................................................35.14

[35.738]Excavatorandbackhoebuckethydraulicsystem................................35.15

[35.360]Hammerandrotatingbuckethydraulicsystem..................................35.16

Framesandballasting.................................................................39

[39.140]Ballastsandsupports..............................................................39.1

Tracksandtracksuspension........................................................48

[48.130]Trackframeanddrivingwheels....................................................48.1

[48.100]Tracks..............................................................................48.2

[48.134]Tracktensionunits.................................................................48.3

[48.138]Trackrollers........................................................................48.4

Cabclimatecontrol.....................................................................50

[50.100]Heating.............................................................................50.1

[50.200]Airconditioning.....................................................................50.2

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.100]Harnessesandconnectors.........................................................55.2

[55.525]Cabenginecontrols................................................................55.3

[55.015]Enginecontrolsystem..............................................................55.4

[55.201]Enginestartingsystem.............................................................55.5

[55.301]Alternator...........................................................................55.6

[55.302]Battery..............................................................................55.7

[55.202]Coldstartaid.......................................................................55.8

5151203417/07/2018

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[55.010]Fuelinjectionsystem...............................................................55.9

[55.014]Engineintakeandexhaustsystem...............................................55.10

[55.012]Enginecoolingsystem...........................................................55.11

[55.013]Engineoilsystem................................................................55.12

[55.640]Electronicmodules...............................................................55.13

[55.512]Cabcontrols......................................................................55.14

[55.036]Hydraulicsystemcontrol.........................................................55.15

[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.16

[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.17

[55.416]Swingcontrolsystem............................................................55.18

[55.417]Travelcontrolsystem............................................................55.19

[55.530]Camera...........................................................................55.20

[55.518]Wiperandwashersystem........................................................55.21

[55.404]Externallighting..................................................................55.22

[55.514]Cablighting......................................................................55.23

[55.408]Warningindicators,alarms,andinstruments....................................55.24

[55.992]Anti-theftsystem.................................................................55.25

[55.DTC]FAULTCODES..................................................................55.26

Booms,dippers,andbuckets.......................................................84

[84.910]Boom...............................................................................84.1

[84.912]Dipperarm.........................................................................84.2

[84.100]Bucket..............................................................................84.3

Platform,cab,bodywork,anddecals.............................................90

[90.150]Cab.................................................................................90.1

[90.156]Cabwindshieldandwindows......................................................90.2

[90.120]Mechanically-adjustedoperatorseat...............................................90.3

[90.100]Enginehoodandpanels...........................................................90.4

5151203417/07/2018

INTRODUCTION

5151203417/07/2018

Contents

INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing....................................3

Safetyrules.....................................................................................4

Safetyrules-Generalinformation..............................................................5

Safetyrules-Personalsafety..................................................................6

Safetyrules-Cabprotectivestructure..........................................................8

Safetyrules-Ecologyandtheenvironment....................................................9

Torque-Boltandnut..........................................................................10

Torque-Specialtorquesettings..............................................................11

Basicinstructions-Shopandassembly......................................................15

Hydrauliccontamination......................................................................17

Generalspecication.........................................................................18

Generalspecication-Mainequipment......................................................22

Weight-Thailand.............................................................................29

Weight-Philippines...........................................................................31

Weight-Malaysia.............................................................................33

Weight-Myanmar............................................................................35

Dimension....................................................................................37

Conversionfactors............................................................................39

Fluidsandlubricants..........................................................................51

Abbreviation..................................................................................54

Productidentication..........................................................................57

Productidentication-Machineorientation..................................................59

5151203417/07/2018

INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing

Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,

strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein

shallberesponsibleforanysubsequentdamages.

Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or

localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-

facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.

Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase

ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.

Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout

noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and

illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.

Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.

5151203417/07/2018

INTRODUCTION

Safetyrules

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall

safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-

structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT

INDEATHORSERIOUSINJURY.

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor

propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or

otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

5151203417/07/2018

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