Cectek Gladiator Manuale utente

GLADIATOR

QUADRIFT

SERVICE MANUAL

Ⅰ- Power-train & Control System

Introduction……………………………P1

Ⅱ- 500cc EFI Engine Service Manual…P20

Ⅲ- GLADIATOR & QUADRIFT

Chassis Service Manual…………….P80

Ⅳ- Special Tools………………………….P141

TOPIC

Engine Specification …….…….....……….………

Engine Lubrication System …….………………..

Engine Breather System …………………………

CVT System ………………………..……………….

Start System ………………………..………………

Injection System ……………………………...……

Emission Control System ………………………..

Cylinder Head/Block ………………………………

EMS System ………………………………………..

Electricity wiring Circuit ……….……..………….

▲Power-train & Control

System Introduction

P10

P19

DISMANTLE

CVT Cover Dismantle ………..…..………..………

CVT Belt Dismantle ………………..…………..…..

CVT Driven Pulley Dismantle ……..……………...

CVT Driving Pulley Dismantle …..………………..

Rewind Starter Dismantle ……..……………..…...

Timing Check ……………………..………………...

Accessory Cover Dismantle.……………………..

Start Pressure Release Mechanism Dismantle..

Alternator Rotor Dismantle …………………....…

Cam Shaft Dismantle ……………………..……....

Chain Dismantle ……………………………..…….

Cylinder Head Dismantle ………………………...

Balancer Dismantle ……………………………..…

The Oil Pump Dismantle ……….…………………

The Driveshaft Dismantle ………………………..

The Oil Main Circuit Dismantle ………………….

The Cylinder Block Dismantle …………………..

The Transmission Gear Dismantle ……………..

The Oil Release Valve Dismantle …………….…

The Crankshaft Dismantle ……………………….

The Piston Dismantle ……………………………..

▲500cc EFI Engine

Service Manual

P21

P22

P23

P24

P26

P27

P28

P29

P31

P32

P33

P34

P35

P37

P38

P40

P42

P43

P44

▲500cc EFI Engine

Service Manual

ASSEMBLY

The Piston And Connection Rod Assembly ..…

The Balancer Assembly ..……………………....…

The Balancer Assembly ………………….……….

The Main Shaft Assembly ……………………...…

The Lay Shaft Assembly ……………………….…

The Rear Driveshaft Assembly ………………..…

The Cylinder Head Assembly ………………....…

The Water Pump Assembly …………………..….

The Shift Drum And Fork Assembly ………....…

The Transmission Gear Assembly ………..….…

The Gear Idle Gear Assembly ………………...…

The Crankcase And Cylinder Block Assembly..

The Bearing And Crankshaft Assembly ….….…

P45

P47

P48

P49

P50

P52

P53

P56

P57

P58

P60

P61

P65

SEAT REMOVAL...................................................

INSTRUMENT COVER REMOVAL ......................

SADDLE REAR COVER REMOVAL....................

SIDE SADDLE COVERS REMOVAL ...................

FRONT BUMPER COVER REMOVAL……….…..

MAINTENANCE ACCESS PANEL REMOVAL....

KEY POSITION COVER REMOVAL……………...

FRONT RACK REMOVAL....................................

FRONT COVER REMOVAL……………………….

BATTERY REMOVAL...........................................

DIRECTION INDICATION LIGHTER FLASHER

REMOVAL……………………………………......…

FUSE BOX REMOVAL………………...................

RELAYS REMOVAL……………….......................

REAR RACK REMOVAL………………………….

REAR COVER REMOVAL…………….................

LHS & RHS FOOT REST COVERS REMOVAL..

PROTECTOR REMOVAL…………………...…….

AIR FILTER BOX REMOVAL……………….…….

FUEL TANK REMOVAL……………….................

EXHAUST PIPE REMOVAL……………..............

FRONT &REAR WHEEL REMOVAL..................

FRONT PROPELLER SHAFT REMOVAL………

▲Chassis

Service Manual

P81

P83

P84

P85

P87

P88

P89

P92

P94

P95

P96

P97

P100

P101

P103

P107

P111

P113

P114

LHS & RHS STEERING LINK REMOVAL..........

FRONT LHS & RHS BRAKE CALIPER

REMOVAL.…………………………………….……

FRONT LHS & RHS SHOCK ABSORBER

REMOVAL…………………………………………..

FRONT LHS & RHS HUB REMOVAL.................

FRONT LHS & RHS A-ARM ASSY. REMOVAL..

FRONT DIFFERENTIAL REMOVAL……………..

REAR LHS & RHS BRAKE CALIPER

REMOVAL …………………………………………..

REAR LHS & RHS HUB REMOVAL....................

REAR LHS & RHS SHOCK ABSORBER

REMOVAL……....………………………………..…

REAR LHS & RHS A-ARM ASSY. REMOVAL...

REAR DIFFERENTIAL REMOVAL...…………....

ECU REMOVAL…………………..........................

RADIATOR REMOVAL………………..................

INSTRUMENT REMOVAL…………….................

FRONT BRAKE PAD REMOVAL……………......

REAR BRAKE PAD REMOVAL……………........

FOOT BRAKE PADDLE REMOVAL.…………....

▲Chassis

Service Manual

P115

P118

P119

P120

P121

P124

P126

P127

P128

P129

P131

P133

P134

P136

P137

P138

P139

Power

Power-

-Train & Control

Train & Control

Introduction

Engine Specification

Type: 4 Stroke、Single Cylinder

SOHC 、4 Valve

Displacement: 497 ㏄

Bore x Stroke: 90 x 78 mm

Compression Radio: 10.0

Power: 15kW@5000rpm

(homologation)

Max Power: 30kW@7000rpm

Torque: 40Nm@5500rpm

Max. rev.: 7500rpm

Transmission: CVT 、V-belt

Emission: 2002/51/EC

Weight: 67kg

Engine Lubrication System

Oil Sump

Oil Peak-up

Oil Pump

Oil Filter

Gear Box

Pressure S/W

Balancer

Crankshaft

Con-Rod Cylinder

Piston、Liner

Crankshaft

Camshaft

Release Valve

Lubrication: Wet Sump

Oil Pump: Rotor Type

Oil Filter: Paper Type

Oil Type: 10W40 SJ

Oil Volume: 3.0 L

3.5 L (Replace Filter)

Pressure Release: 4.5 kg/cm2

Pressure S/W: 0.2 kg/cm2

Oil Inlet:

Oil Return:

Left Side Right Side

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