Cellofoam PERMAPORT EXPRESS Manuale utente

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PERMAPORT EXPRESS

ASSEMBLY, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

It is important that these instructions are adhered to in their

entirety. Please read the instructions fully before starting

installation or assembly.

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Contents

 Safety Instructions (installation) 3

 Safety Instructions (Use) 3

 Instructions for Use 3

 Installation Considerations 4

 Parts list for Permaport 5

 Basic Assembly Instructions 7

 Attaching Dock Hardware (Front Mount) 9

 Attaching Dock Hardware (Side Mount) 11

 Attaching to a fixed dock 14

 Attaching to a floating dock 15

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Safety Instructions (Installation)

 Many of the parts of the permaport are heavy; do not lift any parts that are beyond

your capability, use additional help to maneuver parts into position.

 When working near the water it may be advisable to tie a line to any parts that are

liable to sink until they are attached. These should be attached to inanimate secure

objects only.

 Installation to the dock requires holes to be drilled and possibly wood to be cut,

these operations should only be carried out by competent persons.

 Water and electricity do not mix well, do not use corded power tools, hand tools

are preferable or battery powered. Battery powered tools up to 20v are safe but

will be damaged if submerged.

 If you have any doubt about installing the Permaport consult the Dock Specialist

that supplied the unit.

Safety Instructions (Use)

 The Permaport has Heavy Duty Steel attachments for long life and durability.

These components are heavy and extend below the water line below the

Permaport. It is inadvisable to swim near, under or from the Permaport due to the

possibility of entrapment or injury from protruding parts.

 Entry onto the Permaport is designed to be a low speed operation; it is advisable

that the Watercraft be brought to a complete standstill in line with the Permaport

with the bow keel touching the centered between the first set of rollers. A small

amount of throttle is all that is required in order to propel the watercraft on to the

Permaport. Do not vacate the watercraft until it is fully stationary and the engine

is turned off. WARNING: Over throttling the watercraft upon entry can result in

impacting the dock or sliding too far forward on the Permaport.

 Do not load or unload the watercraft with passengers other than the driver.

 Ensure that there are no obstructions or persons in the water near the Permaport or

on the Permaport when loading or unloading the watercraft.

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 Stop engine as soon as the Watercraft is on the Permaport, do not allow engine to

run while out of the water. Do not start the engine while the watercraft is on the

Permaport. Refer to Watercraft owner’s manual for further details.

Mounting Hardware

Permaport Xpress is designed to be mounted at the front. Out of preference side

mounting is possible but is not optimal

The standard hardware is suitable for both side and front mounting the Permaport to both

fixed and floating docks. In the case of extremely rough water or unusual conditions there

may be additional or alternative parts required.

It is advisable that this dock be installed by a professional dock builder. Failure to mount

the dock in accordance with the manufacturer’s instructions will invalidate the warranty.

Tools required

The Permaport has been designed to be installed with the minimum amount

of assembly and requiring only basic tools.

Note: It is essential that any electrical tools used outdoors be protected by adequate GFCI

protection, we recommend that only hand or Battery operated tools be used in close proximity to

water

 3/4” Wrench or Long Reach Socket and ratchet drive (Preferred)

 Drill and 9/16” Drill Bit

 Wrench or Socket and Ratchet Drive

 For a fixed dock installation the vertical

support poles need to be driven into the

lake bed, it is recommended that at least

a manual fence post driver be utilized for

this purpose.

Maintenance

The only maintenance that is required is the periodic greasing of the Roller Axles. A

spray on dry lubricant is recommended for this purpose. (available from most Hardware

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stores). We recommend that this be carried out once a year or if the rollers appear to be

stiff in operation.

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Permaport Parts List

Ensure that all of the parts are available before starting assembly.

 Permaport Hull Including 14 Fitted Rollers

and 6 void fillers.

 One permaport Bracket with contoured rollers

 One Permaport Bracket with straight rollers

 Two Dock Brackets

 Four Shock Absorbing Inserts

 Two ½” x 14” Stainless Steel Bolts

 Two ½” Brass Lock Nuts

 Four ½” Stainless Steel Washers

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 Two raised Washers and Plastic caps

 Two Pipe caps

lanyard

Xpress Step

Other Parts required (Not Included)

 2” Diameter Schedule 40 Galvanized Pipe (Length to suit).

 Due to variances in dock design and materials used, screws for attaching the dock

hardware to the dock are not supplied.

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Attachment

points for

Front Mount

Rear Attachment

points for Side Mount

Front Attachment

point for Side Mount

Basic Assembly Applicable to all Applications

It is recommended that the basic mounting kit be applied to the Permaport away from the

water to avoid the possibility of loss of components

It is essential that all threads are coated with an anti seize compound prior to assembly,

failure to do so will complicate any future disassembly that may be required and will

invalidate the warranty.

There are large holes placed along the edges. Select the holes to be used, for front mount

use the two on the front edge, for side mount select two holes on the side edge, the front

point and one of the rear points, it is preferable to use the rear most position if possible.

The Permaport Xpress is supplied in a front mount

configuration, there are void fillers in the side holes. To

use for a side mount remove the void fillers from the holes

to be used for mounting and re-position then in the front

holes. To remove the fillers, use a screwdriver to pop off

the black caps and remove the bolt using a 9/16” socket

and a 9/16” wrench. Replace them in the front positions

using the same assembly as used in the side holes.

Place a shock absorbing insert in both the top and bottom rectangular

recesses on the selected holes

As Supplied

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Install a Permaport Bracket by sliding over the inserts

Assemble the 14” long Stainless steel bolt as shown. Do not attach the plastic cap.

Insert a 14” long x ½” stainless steel bolt through the assembly and attach the ½” Brass

Lock nut and washer on the bottom.

Tighten the nuts using a ¾” wrench or Long Reach Socket, do not over tighten the nuts,

they need to be snug without causing undue compression of the Permaport. Finally, snap

the Plastic caps over the bolt heads onto the contoured washers.

There are two different types of rollers, on a front mount application the

position is unimportant. On a side mount application, it is important that

the straight rollers are in the rear position.

Washer

Lock Nut

Bolt

Raised Washer

Plastic cap

Washer

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Attaching the Dock Hardware

It may be necessary to remove part of the Dock Planking in order to adequately fix the brackets on this

assembly, Lag screws should not be used, it is critical that bolts and washers are used to mount this

assembly. The permaport should not be attached to stringers that are less than 2” x 6” or in a decayed or

damaged condition. Take care not to drill through the floats under the dock

When Mounting to a fixed Dock it is essential that the water level is not able to come to within 15” of the

top of the dock. If there is a possibility this may occur the installation needs to be adapted to accommodate

this situation.

Front Mount

Determine the position that the Permaport is to be attached and mark a line on the stringer

representing the center of the Permaport. Mark a line 24” from the center line to both the

right and the left hand sides, these are the center lines of each of the Dock Brackets.

Alternatively, mark one line 5” from the edge of where the Permaport is to be positioned

and then a second line 48 “ from the first.

Position the Dock Bracket so the center of the tube lines up with the line

drawn on the dock, ensure that the bracket is firmly against the stringer

and drive in the two wood screws supplied (Note: If necessary, chamfer

the top front edge of the dock).

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