CENNTRO LOGISTAR 100 Istruzioni operative

Foreword

and maintenance. This Manual should be stored in a place convenient for quick

reference.

All data, diagrams, tables, and descriptions in this Manual are based on the produc

This Manual is the repair manual of LOGISTAR 100.

Reading and mastering this Manual is very important for carrying out the correct repair

information available at the time of preparation of this Manual. Therefore, please note

that the vehicle shown may be different from the actual vehicle being repaired.

CENNTRO reserves all rights to this Manual. The specifications and contents in this

Manual are subject to change without notice, and CENNTRO does not assume any legal

obligations and responsibilities.

Without the written permission of CENNTRO, no unit or individual may use any form or

method to duplicate, copy or transmit this Manual on the network in any form for any

purpose.

Warning:

This Manual is only for professional technicians. CENNTRO will not be responsible for

any damage to the customer's vehicle or injury to himself or others around caused by

non-professional personnel or individuals who have not yet obtained qualifications who

refer to this Manual without permission or do not use appropriate equipment and tools to

repair and maintain the vehicle.

To avoid dangerous operation and damage to the vehicle, the following instructions

must be observed:

Read this Manual thoroughly.

Before maintenance, be sure to wear protective tools correctly to avoid personal injury.

If parts need to be replaced, the genuine CENNTRO parts or specified parts must be

used. Do not use inferior parts.

"Warning" and "Caution" in this Manual must be carefully observed, so as to effectively

avoid personal injury and vehicle damage caused by operation errors during repair and

maintenance.

Contents

Part 1 Overview

1. Overview ......................................................................................................................................................1

1.1 Description and instructions for use .........................................................................................1

1.1.1 General information .........................................................................................................1

1.1.2 Vehicle identification number ...................................................................................... 3

1.1.3 Traction and raising ........................................................................................................ 5

1.2 Maintenance .....................................................................................................................................7

1.2.1 Maintenance interval ...................................................................................................... 7

1.2.2 Maintenance content ...................................................................................................... 9

Part 2 Vehicle Body

2. Vehicle body .............................................................................................................................................15

2.1 Vehicle body front end ................................................................................................................15

2.1.1 Bracket assembly .......................................................................................................... 15

2.1.2 Front crossbeam assembly .........................................................................................18

2.2 Fender flap ..................................................................................................................................... 22

2.2.1 Front fender flap ............................................................................................................ 22

3. Exterior trims ...........................................................................................................................................23

3.1 Rearview mirror .............................................................................................................................23

3.1.1 Rearview mirror .............................................................................................................. 23

3.2 Doors and cargo container cover .............................................................................................25

3.2.1 Rear door assembly (right) ......................................................................................... 25

3.2.2 Front door assembly .....................................................................................................27

3.2.3 Front door glass lifter assembly ............................................................................... 29

3.2.4 Front door glass .............................................................................................................31

3.2.5 Power door lock actuator ............................................................................................ 33

3.2.6 Key operated pneumatic switch ................................................................................ 34

3.2.7 Power window auxiliary switch ..................................................................................35

3.2.8 Power window main switch .........................................................................................35

3.2.9 Symptom table ............................................................................................................... 36

3.3 Vehicle body closure ................................................................................................................... 37

3.3.1 Front cabin cover ...........................................................................................................37

3.3.2 Adjustment of the front cabin cover ........................................................................ 38

3.3.3 Adjustment of the front cabin cover lock ............................................................... 38

3.4 Windshield ......................................................................................................................................39

3.4.1 Overview ...........................................................................................................................39

3.4.2 Windshield ....................................................................................................................... 40

3.5 Handle, lock, latch and mechanism .........................................................................................46

3.5.1 Rear door lock (right) ....................................................................................................46

3.5.2 Door lock .......................................................................................................................... 48

3.6 Exterior trim panel and trims .................................................................................................... 50

3.6.1 Ceiling trim strip ............................................................................................................ 50

3.6.2 Roof rack (if equipped) ................................................................................................ 51

3.6.3 Side trim strip ................................................................................................................. 52

3.7 Wiper and cleaner .........................................................................................................................53

3.7.1 Overview ...........................................................................................................................53

3.7.2 Windshield wiper ............................................................................................................54

3.7.3 Cleaner pump .................................................................................................................. 56

3.7.4 Wiper motor assembly ..................................................................................................57

3.7.5 Symptom table ............................................................................................................... 59

3.8 Bumper ............................................................................................................................................ 60

3.8.1 Rear bumper ....................................................................................................................60

3.8.2 Front bumper air inlet grille ........................................................................................ 61

3.8.3 Front bumper .................................................................................................................. 62

4. Interior trim .............................................................................................................................................. 63

4.1 Interior trims ..................................................................................................................................63

4.1.1 Roof liner ..........................................................................................................................63

4.2 Seat .................................................................................................................................................. 65

4.2.1 Seat ....................................................................................................................................65

4.3 Instrument panel .......................................................................................................................... 66

4.3.1 Console, instrument panel, and steering support beam ..................................... 66

Part 3 Power System

5. Transmission system ............................................................................................................................ 71

5.1 Drive shaft ...................................................................................................................................... 71

5.1.1 Overview ...........................................................................................................................71

5.1.2 Tightening torque specification ................................................................................ 72

5.1.3 Necessary maintenance materials ........................................................................... 72

5.1.4 Special tools ................................................................................................................... 72

5.1.5 Symptom table ............................................................................................................... 73

III

5.1.6 Drive shaft ....................................................................................................................... 73

6. Power drive .............................................................................................................................................. 77

6.1 Accelerator pedal ......................................................................................................................... 77

6.1.1 Overview ...........................................................................................................................77

6.1.2 Accelerator pedal ...........................................................................................................78

6.2 Gear shift system ......................................................................................................................... 80

6.2.1 Shifter assembly ............................................................................................................ 80

6.2.2 Shifter foot position ......................................................................................................81

6.2.3 Shifter gear signal output logic .................................................................................81

6.3 Drive motor .....................................................................................................................................82

6.3.1 Overview ...........................................................................................................................82

6.3.2 Motor reducer assembly .............................................................................................. 82

6.3.3 Motor reducer oil ........................................................................................................... 85

Part 4 Chassis Syste

7. Air conditioning system ........................................................................................................................87

7.1 Electronic fan ................................................................................................................................ 87

7.1.1 Overview ...........................................................................................................................87

7.1.2 Tightening torque specification ................................................................................ 88

7.1.3 Electronic fan ..................................................................................................................88

8. Suspension system ................................................................................................................................91

8.1 Front suspension ..........................................................................................................................91

8.1.1 Overview ...........................................................................................................................91

8.1.2 Special tools ................................................................................................................... 93

8.1.3 Necessary maintenance materials ........................................................................... 95

8.1.4 Tightening torque specification ................................................................................ 95

8.1.5 Suspension inspection .................................................................................................96

8.1.6 Oil seal, snap ring, and wheel bearing ................................................................... 101

8.1.7 Steering knuckle/bearing .......................................................................................... 103

8.1.8 Front cantilever/bushing ...........................................................................................105

8.1.9 Wheel hub, wheel stud/wheel bearing outer inner race ....................................108

8.1.10 Strut shock absorber assembly ............................................................................ 112

8.1.11 Stabilizer bar and bushing ......................................................................................116

8.1.12 Adjustment of wheel camber angle and kingpin caster angle ..................... 118

8.1.13 Toe-in adjustment .....................................................................................................119

8.2 Rear suspension .........................................................................................................................123

8.2.1 Overview .........................................................................................................................123

8.2.2 Necessary maintenance materials ......................................................................... 124

8.2.3 Tightening torque specification .............................................................................. 125

8.2.4 Rear suspension inspection .....................................................................................126

8.2.5 Rear axle ........................................................................................................................ 129

8.2.6 Rear trailing arm ..........................................................................................................135

8.2.7 Rebound stopper and upper spring seat ...............................................................138

8.2.8 Coil spring ..................................................................................................................... 139

8.2.9 Rear shock absorber ...................................................................................................142

8.2.10 Lateral thrust rod ...................................................................................................... 144

8.3 Wheel and tire ............................................................................................................................. 146

8.3.1 Overview .........................................................................................................................146

8.3.2 Tightening torque specification .............................................................................. 149

8.3.3 Tire ...................................................................................................................................149

8.3.4 Wheel .............................................................................................................................. 150

8.3.5 Maintenance and auxiliary adjustment .................................................................152

9. Braking system ..................................................................................................................................... 156

9.1 Front disc brake ..........................................................................................................................156

9.1.1 Overview .........................................................................................................................156

9.1.2 Necessary maintenance materials ......................................................................... 158

9.1.3 Tightening torque specification .............................................................................. 158

9.1.4 Inspection of front brake friction block ................................................................ 159

9.1.5 Inspection of front brake disc ................................................................................. 160

9.1.6 Adjust the brake clearance .......................................................................................161

9.1.7 Brake disc ......................................................................................................................162

9.1.8 Brake caliper assembly ..............................................................................................163

9.1.9 Brake pad .......................................................................................................................169

9.1.10 Symptom table ...........................................................................................................172

9.2 Rear disc brake ...........................................................................................................................173

9.2.1 Overview .........................................................................................................................173

9.2.2 Necessary maintenance materials ......................................................................... 177

9.2.3 Tightening torque specification .............................................................................. 177

9.2.4 Symptom table ............................................................................................................. 178

9.3 Parking brake and actuation ...................................................................................................179

9.3.1 Parking brake ................................................................................................................179

9.3.2 Parking brake cable .................................................................................................... 181

9.3.3 Parking brake control handle ................................................................................... 183

9.4 Hydraulic braking .......................................................................................................................184

9.4.1 Brake fluid level ........................................................................................................... 184

9.4.2 Brake hose or hard pipe .............................................................................................185

9.4.3 Brake bleed ....................................................................................................................186

9.4.4 Clean the brake hydraulic system ...........................................................................188

9.4.5 Brake master cylinder ................................................................................................ 188

9.4.6 Brake pedal travel ....................................................................................................... 188

9.4.7 Excessive pedal travel ............................................................................................... 189

9.4.8 Symptom table ............................................................................................................. 190

9.4.9 Parking lamp switch adjustment ............................................................................ 190

9.4.10 Brake pedal free height adjustment .....................................................................191

9.4.11 Front brake hose/conduit ....................................................................................... 192

9.4.12 Rear brake hose/conduit .........................................................................................193

9.4.13 Replacement of ESC unit ........................................................................................ 194

9.4.14 Brake fluid reservoir assembly ..............................................................................196

9.5 Brake booster .............................................................................................................................. 198

9.5.1 Overview .........................................................................................................................198

9.5.2 Tightening torque specification .............................................................................. 200

9.5.3 Necessary maintenance materials ......................................................................... 200

9.5.4 Vacuum booster piston push rod and brake master cylinder piston ............200

9.5.5 Electronic vacuum pump ...........................................................................................205

9.5.6 Vacuum tank .................................................................................................................207

10. Steering system ................................................................................................................................. 208

10.1 Power steering ..........................................................................................................................208

10.1.1 Overview ...................................................................................................................... 208

10.1.2 Electrical diagnosis ..................................................................................................212

10.2 Steering connecting rod ........................................................................................................ 217

10.2.1 Overview ...................................................................................................................... 217

10.2.2 Tightening torque specification ............................................................................218

10.2.3 Necessary maintenance materials .......................................................................218

10.2.4 Special tools ...............................................................................................................219

10.2.5 Lubrication of steering components ................................................................... 220

10.2.6 Inspection of steering rack dust cover ............................................................... 221

10.2.7 Inspection of steering tie rod ball pin dust cover ............................................222

10.2.8 Inspection of steering shaft universal joint ...................................................... 222

10.2.9 Inspection of steering tie rod ball pin .................................................................222

10.2.10 Steering tie rod joint ..............................................................................................223

10.3 Steering column ....................................................................................................................... 225

10.3.1 Overview ...................................................................................................................... 225

10.3.2 Tightening torque specification ............................................................................226

10.3.3 Inspection of steering column damage in the accident .................................226

10.3.4 Steering shaft lower joint ....................................................................................... 228

10.3.5 Steering column ........................................................................................................ 232

10.4 Steering wheel .......................................................................................................................... 237

10.4.1 Overview ...................................................................................................................... 237

10.4.2 Special tools ...............................................................................................................237

10.4.3 Inspection of steering force ...................................................................................238

10.4.4 Inspection of free clearance of steering wheel ................................................ 238

10.4.5 Steering wheel ........................................................................................................... 239

Part 5 Electrical System

11. Air conditioning control system .................................................................................................... 242

11.1 System overview ...................................................................................................................... 242

11.1.1 Maintenance instructions for vehicle air conditioning system ....................242

11.1.2 Instructions for use of refrigerant ........................................................................242

11.1.3 Instructions for use of refrigerant oil ..................................................................243

11.1.4 Description of air conditioning system ...............................................................243

11.2 Fault symptoms and troubleshooting measures ............................................................ 246

11.2.1 The pressure of air conditioning system is too high ...................................... 246

11.2.2 The pressure of air conditioning system is too low ........................................247

11.2.3 No cooling air sent from the air conditioner ..................................................... 248

11.2.4 Abnormal noise of compressor ............................................................................. 249

11.2.5 Intermittent cold air ................................................................................................. 250

11.2.6 Insufficient refrigeration .........................................................................................251

11.2.7 Low cold air output speed ...................................................................................... 252

11.2.8 Cold air only available at high vehicle speeds ..................................................253

11.3Electric air conditioner ............................................................................................................254

11.3.1 Overview of air heater ..............................................................................................254

11.3.2 Overview of evaporator assembly ........................................................................ 254

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