Champion C44F Guida rapida

ASSEMBLY

SSEMBLY I

INSTRUCTIONS

NSTRUCTIONS / O

/ OWNERS

WNERS M

MANUAL

ANUAL

Part No. 06055 Revision: ADate: 09/05

SERIAL NO. __________________________________________ PURCHASE DATE:_______________________

IMPORTANT

MPORTANT

MPORTANT:

READ ALL ASSEMBLY INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE USING THIS PRODUCT. REFERENCE ALL

SAFETY GUIDELINES AND WARNING LABELS. RETAIN PRODUCT LITERATURE FOR FUTURE REFERENCE.

SAFETY

AFETY

: PROPERLY WARM UP AND STRETCH BEFORE EXERCISING. IF YOU FEEL PAIN OR DIZZINESS AT ANY TIME WHILE

EXERCISING , STOP IMMEDIATELY AND CONSULT YOUR PHYSICIAN.

Champion and Clogo are used under license from Champion Athleticwear

C44F

C44F E

ELLIPTICAL

LLIPTICAL T

TRAINER

RAINER

IMPORTANT

MPORTANT P

PRECAUTIONS

RECAUTIONS

WARNING: To reduce the risk of injury, please read the following precautions before assembling or using this product.

1. It is the responsibility of the owner to ensure that all users of this equipment are adequately informed of stated precautions.

2. Read all instructions and enclosed literature carefully. Understand the assembly and operation before using the equipment.

3. Use equipment on a flat level surface. Use adjustment levelers on the bottom of equipment to help stabilize unit.

4. It’s recommended to place an exercise / product mat beneath the equipment for added protection of floors or carpets.

5. Keep children & pets away from equipment at all times. Unplug equipment for added safety while not in use.

6. Inspect product on a frequent basis. Tighten lose assemblies or hardware as needed. Replace worn or damaged parts.

7. This equipment is intended for internal home use only. Do not use in a non-residential environment.

Use in non- recommended environments can lead to serious injury and will void all related warranties & liabilities.

8. Recommended user weight should not exceed 300 lbs.

9. Frequently wipe equipment down with a dampened soft cloth.

10. Observe and adhere to all warning labels posted on equipment.

11. Properly warm-up and stretch before starting any strength training or cardio exercise routine.

12. If you feel pain or dizziness at any time while exercising, stop immediately and consult your physician.

Safety Warning: Before starting an exercise program, consult your physician. This is especially important for individuals over the

age of 35 or persons with pre-existing health problems. It’s important to read all instructions carefully. We assume no responsibil-

ity for personal injury or consequential damages sustained by or through the use of this equipment. Additional terms & condi-

tions are listed in the back of this manual or enclosed owners manual.

PAGE 1 TABLE OF CONTENTS

Reference Information Page

Assembly Prep & Intro 2

PartsListing 3

HardwareChart 4

ProductExplodedView 5

Product Assembly Instruction 6-13

Computer Operation 14-18

Troubleshooting 19

Preventative Maintenance 20

WarrantyTerms 21

ProductRegistration 22

C44F

ASSEMBLY

SSEMBLY P

PREPARATION

REPARATION

♦ The product assembly process has been documented in easy to follow stages. Please read all assembly

instructions carefully. Take time to review the manual and familiarize yourself with the entire

assembly process before proceeding.

Assembly Tip: It is always helpful to pre-stage the items needed for each assembly step.

♦ To ensure ease of product assembly, please take time to verify the size and quantities of all required

assembly hardware. Use the itemized parts listing as reference.

♦ Perform product assembly in a 4ft. x 6ft. flat area. Note: After assembly is completed, allow a minimal

of 2-3ft. of space on each side of unit for user access and dismounting.

♦ The basic tools for assembling this product are included with main assembly hardware.

♦ Do not dispose of any packaging materials until assembly of the product is completed.

♦ If you experience problems with operation of the equipment after assembly, please review the

troubleshooting reference page in this manual.

♦ Fill-out the product registration form and return it to us within 30-days of purchase.

♦ For added component life, follow the preventative maintenance tips listed in this manual.

♦ Please contact us if have additional questions or need service assistance.

PAGE 2ASSEMBLY PREP & INTRO.

CUSTOMER

USTOMER S

SERVICE

ERVICE 1-877-861-2181

C44F P

PARTS

ARTS L

LISTING

ISTING PARTS REFERENCE

PAGE 3

Item Part Description QTY.

1 23110 FrontStabilizerAssembly 1

2 NA BaseAssembly 1

3 12059 LowerDataCable 1

4 05183 Stabilizer ExtensionAssembly 2

5 23107 HandlebarMastAssembly 1

6 11025 Upper DataCable 1

7 07125 ShroudBoot 1

8 13107 PivotArmAssembly(Left) 1

9 13108 PivotArmAssembly (Right) 1

10 23114 PedalArmAssembly(Left) 1

11 23115 PedalArmAssembly (Right) 1

12 23140 ComputerMountingBracket 1

13 07124 UpperMastCover(Rear) 1

14 07123 UpperMastCover (Front) 1

15 07109 Upper(Left) Rear Pivot Cover 1

16 07110 Upper(Left) Front Pivot Cover 1

17 07122 Upper(Right)RearPivotCover 1

18 07121 Upper(Right)FrontPivotCover 1

19 12060 HeartRate CableAssembly 1

20 07111 Lower(Left) Rear Pivot Cover 1

21 07112 Lower(Left) Front Pivot Cover 1

22 07119 Lower(Right) RearPivotCover 1

23 07120 Lower(Right)PivotCover 1

24 07113 (Preinstalled)RollerArmPivotCover(Top/Left) 1

25 07114 (Preinstalled)RollerArmPivotCover(Bottom/Left) 1

26 07118 (Preinstalled)RollerArmPivotCover(Top/Right) 1

27 07117 (Preinstalled)RollerArmPivotCover(Bottom/Right) 1

28 07115 (Preinstalled)RollerCover(Left) 2

Item Part Description QTY.

29 07116 (Preinstalled)RollerCover(Right) 2

30 10027 Computer 1

31 14001 ACAdapter 1

32 31001 BottleCage 1

33 31010 SportsBottle 1

34 01003 ButtonHeadAllenBoltM8x1.25x16Length 2

35 01385 FlatWasher8x19x2t 2

36 01015 AcornNutM8 4

37 01372 HexBoltM8x1.25x50Length 4

38 01003 ButtonHeadAllenBoltM8x1.25x16Length 10

39 01380 Spring(Lock)Washer 7

40 01382 FlatWasher10x 26x2t 4

41 01030 HexHeadFlangeBoltM8x1.0x20Length 2

42 11026 ThreadPivotShaft17 x385Length 1

43 01328 FlatWasher17.5x25.3t(Black) 4

44 01051 WaveWasher 17.5x25.3t(Black) 2

45 01347 TeflonWasher 2

46 01384 ButtonHeadAllenBoltM8x1.25x75Length 2

47 01383 Flat Washer8x16x1t 2

48 01023 NylonNutM8 2

49 01386 ButtonHead AllenBolt 3/8x128Length 2

50 01326 FlatWasher10x 18x1t 2

51 01043 TrussScrew M5x14Length(Black) 22

52 01337 Self-threading Truss Screw M3 x 14 Length 18

53 01336 Self-threading Truss Screw M3 x 25 Length 2

54 01323 TrussScrew M5x.8x12Length (Black) 4

55 01327 NylonNut 2

CUSTOMER

USTOMER S

SERVICE

ERVICE 1-877-861-2181

C44F H

HARDWARE

ARDWARE R

REFERENCE

EFERENCE

48 43

55 41 35 45

47 44 40 46

NOTE: Most of the listed assembly hardware has been packaged separately, but some hardware items have been

preinstalled in the identified assembly parts. In these instances, simply remove and reinstall the hardware as

assembly is required. Please reference the individual assembly steps and make note of all preinstalled hardware.

HARDWARE CHART PAGE 4

EXPLODED PARTS VIEW

PAGE 5

20 21

49 40

50 55

3554

39 38

CUSTOMER

USTOMER S

SERVICE

ERVICE 1-877-861-2181

C44F P

PARTS

ARTS

ASSEMBLY STAGE #1

Attach Stabilizers to the Main Base

Assembly Hardware Required:

#34 Button Head Allen Bolt Qty. 2 #35 Flat Washer Qty. 6

#37 Hex Head Bolt Qty. 4 #36 Acorn Nut Qty. 4

Assembly Description:

A) Securely fasten the Front Stabilizer Assembly (#1) to the Base Assembly (#2) using 2-Button Head Allen Bolts (#34) and

2– Flat Washers (#35).

B) Attach the Stabilizer Extension Assemblies (#4) to the rear frame extrusion of the Base Assembly using 4-Hex Head Bolts

(#37), 4-Flat Washers (#35), and 4-Acorn Nuts (#36) as shown above.

Assembly Notes: Use the Adjustable Levelers located on the bottom of the Stabilizer End Caps to level the equipment and prevent

the base unit from rocking on an uneven surface.

We also recommend using a silicon lubricant to coat the base rails. This will smooth the travel of the pedal movement, as well as,

eliminate any tracking or noise problems that may be caused by the roller material.

♦ Assembly Stage #1 complete

ASSEMBLY INSTRUCTION PAGE 6

ADJUSTMENT LEVELER

Recommended: Apply thin coat of silicon lubricant to the top of the base rails

ASSEMBLY STAGE #2

Attach Handlebar Mast to the Main Base

Assembly Hardware Required: (*Hardware may be preinstalled in the Base Assembly)

#35 Flat Washer* Qty. 7 #39 Spring (Lock) Washer* Qty. 7

#38 Button Head Allen Bolt* Qty. 7

Assembly Description:

A) Remove the preinstalled mounting hardware from the Base Assembly (#2). Slide the Shroud Boot (#7) over the Handlebar

Mast Assembly (#5). Assembly Note: For easier assembly tape the boot in place in the upper area of the mast.

B) Connect the Upper Data Cable (#6) to the Lower Data Cable Assembly (#3) as shown in Figure 1.

C) Tuck the cable lengths inside the frame tubes and slide the Handlebar Mast Assembly (#5) down onto the Base Assembly

(#2). Align the mounting holes and secure the mast assembly in place using 7-Button Head Allen Bolts (#38), 7-Spring /

Lock Washers (#39), and 7-Flat Washers (#35) as shown.

♦ Assembly Stage #2 completed

ASSEMBLY INSTRUCTIONPAGE 7

Figure #1

Hardware Preinstalled in Frame

Important: Be Careful Not to Pinch Cables

During Assembly

ASSEMBLY STAGE #3

Attach Upper Pivot Arms to the Handlebar Mast

Assembly Hardware Required:

#40 Flat Washer Qty. 2 #44 Wave Washer Qty. 2

#41 Hex Head Flange Bolt Qty. 2 #45 Thin Teflon Washer Qty. 2

#43 Flat Washer Qty. 4

Assembly Description:

A) Slide the Threaded Pivot Shaft (#42) through the pivot-boss of the Handlebar Mast (#5). Over each end of the shaft slide

1-Flat Washer (#43), 1-Wave Washer (#44), and 1-Flat Washer (#43) following the orientation shown.

B) Slide the Left Pivot Arm Assembly (#8) over the end of the Pivot Shaft (#42). Secure the arm to the shaft using 1-Teflon

Washer (#45), 1-Flat Washer (#40), and 1-Hex Head Flange Bolt (#41) following the orientation shown. Note: Loosely

tighten the Flange Bolt until the Right Pivot Arm is in place.

C) Repeat the assembly reference for attaching the Right Pivot Arm Assembly (#9) to the Pivot Shaft (#42). Secure the arm in

place using 1-Teflon Washer (#45), 1-Flat Washer (#40), and 1-Hex Head Flange Bolt (#41) following the orientation

shown.

D) Fully tighten the mounting hardware for each pivot arm. Simultaneously tighten the mounting hardware by turning the Hex

Head Flange Bolts in opposite directions, as referenced by the arrows.

♦ Assembly Stage #3 completed

ASSEMBLY INSTRUCTION PAGE 8

ASSEMBLY STAGE #4

Attach Pedal Arms

Assembly Hardware Required:

#40 Flat Washer Qty. 2 #49 Button Head Allen Bolt Qty. 2

#46 Button Head Allen Bolt Qty. 2 #50 Flat Washer Qty. 2

#47 Flat Washer Qty. 2 #55 Nylon Nut Qty. 2

#48 Nylon Nut Qty. 2

Assembly Description:

A) Assemble the Right & Left Pedal Arm Assemblies (#10 & 11) to Roller Arm Assemblies using 1-Button Head Allen Bolt

(#49),1-Flat Washer (#40), 1–Flat Washer (#50), and 1-Nylon Nut (#55) per side, following the orientation referenced

above.

B) Attach the front pivot point of the Pedal Arm Assemblies (#10 & 11) to the Pivot Arm Assemblies (#8 & 9) using 1-Button

Head Allen Bolt (#46), 1-Flat Washer (#47), and 1-Nylon Nut (#48) per side, following the orientation referenced above.

♦ Assembly Stage #4 completed

ASSEMBLY INSTRUCTIONPAGE 9

48 47

47 48

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