Charmhigh CHM-T36VA Manuale utente
长沙常衡机电设备有限公司
http://www.charmhigh.net
0
Charmhigh Automatic Chip Mounter
（CHM-T36VA CHM-T48VA CHM-T48VB）
User Manual
2016
Hunan Charmhigh mechanical and electrical co., LTD
Charmhigh-V1.0-2016
2016-09-20
http://www.charmhigh.com
Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD
1
All Rights Reserved
Catalogue
1.SACURITY MATTERS....................................................................................................................... 1
2.MAIN PARAMETERS.........................................................................................................................2
2.1.CHM-T36VA................................................................................................................................... 2
2.2.CHM-T48VA................................................................................................................................... 3
2.3.CHM-T48VB...................................................................................................................................3
3.MACHINE PROFILE.......................................................................................................................... 5
3.1.CHM-T36VA................................................................................................................................... 5
3.2.CHM-T48VA................................................................................................................................... 6
3.3.CHM-T48VB...................................................................................................................................7
4.INSTALLTION MACHINE....................................................................................................................... 9
5.START..................................................................................................................................................... 9
6.RUN....................................................................................................................................................... 10
6.1. EDIT WORK FILE...........................................................................................................................10
6.1.1.Component edit
................................................................................................................. 11
6.1.2.Material Stack edit
....................................................................................................... 15
6.1.3.Batch
................................................................................................................................... 18
6.1.4.IC Tray edit
..................................................................................................................... 20
6.1.5.PCB Calibration
............................................................................................................... 22
6.2.LOAD WORK FILE.............................................................................................................................24
7.TEST..................................................................................................................................................... 27
8.SET....................................................................................................................................................... 29
8.1.SYSTEM SET.................................................................................................................................... 30
8.2.VACUUM DETECTION SET................................................................................................................... 32
8.3.BACKUP/RESTORE..............................................................................................................................34
9.FILE..................................................................................................................................................... 36
9.1.GENERATE CSV FILE....................................................................................................................... 36
9.1.1.By Altium Designer
.........................................................................
错误！未定义书签。
9.1.2.By Protel
...........................................................................................
错误！未定义书签。
9.2.FILE CONVERT.................................................................................................................................38
9.2.1.Material Stack
................................................................................................................. 39
9.2.2.Components list
............................................................................................................... 40
9.2.3.Batch
................................................................................................................................... 41
10.LOG..................................................................................................................................................... 43
11.SYSTEM LOG....................................................................................................................................... 45
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12.QUICK START................................................................................................................................ 45
13.MAINTENANCE.............................................................................................................................. 50
14.WARRANTY.....................................................................................................................................51
15.CONTACT US..................................................................................................................................52
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Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD
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1.SACURITY MATTERS
(1) Keep the machine away from humidity and dust, otherwise may cause the
machine work abnormal or damaged.
(2) Keep the machine away from flammable and explosive goods.
(3) Do not place the machine in the platform of instability or tilted, otherwise the
vibration of the machine when working may lead to lower precision, even personal
injury caused by overturned.
(4) Don't place the components to the area where the infants can contact.
(5) Don’t dismounting the machine, otherwise will lower the precision or damage the
machine.
(6) Ensure the power supply meet machine requirements.
(7) Ensure the power supply socket with good grounding.
(8) Don’t touch the parts when the machine is working, otherwise it will damage the
machine or injured.
(9) All the power line only can be used for the machine, otherwise it may cause fire
due to the low power.
(10) Please read the user manual carefully when using the machine, if you have any
question please contact us.
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2.MAIN PARAMETERS
2.1.CHM-T36VA
model
CHMT36VA
X,Y Z axis stroke
400mm(X)*460mm(Y)*15mm(Z)
PCB area
355*355mm
Component support
0402~5050, SOP, QFN and etc
Material support
8mm, 12mm, 16mm, 24mm
mount speed
do not use the visual: 4000 cph (max)
use visual: 2500 cph
Note: cph is chip per hour
SMT precision
±0.025mm
Nozzle
2
Material system
29pcs material stack
14pcs IC stack
Support custom IC tray
Visual system
Up camara automatic adjust(max 22mm*22mm)
Down camara PCB automatic MARK adjust
Controlling system
XY axis with motor for driving
Z axis with reset detection
All motors with S flexibility lower or faster speed
Pull needle auto reset
Vacuum detection
With 2 big no noise vacuum air pump, no need external air
pump
Air pressure: -92KPa
Leak detection
Vacuum detection, visual detection
Need external PC
YES
Compatible
operationg system
Windows XP, windows 7
Compatible software
Altium Designer
Power
AC 220V 50HZ/AC 110V 60HZ
Dimension
960mm(L)*705mm(W)*335mm(H)
Power
250W
Net weight
65Kg
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2.2.CHM-T48VA
model
CHMT48VA
X,Y Z axis stroke
400mm(X)*460mm(Y)*15mm(Z)
PCB area
355*355mm
Component support
0402~5050, SOP, QFN and etc
Material support
8mm, 12mm, 16mm, 24mm
mount speed
do not use the visual: 6000 cph (max)
use visual: 4000 cph
Note: cph is chip per hour
SMT precision
±0.025mm
Nozzle
2
Material system
29pcs material stack
14pcs IC stack
Support custom IC tray
Visual system
Up camara automatic adjust(max 22mm*22mm)
Down camara PCB automatic MARK adjust
Controlling system
XY axis with motor for driving
Z axis with reset detection
All motors with S flexibility lower or faster speed
Pull needle auto reset
Vacuum detection
With 2 big no noise vacuum air pump, no need external air
pump
Air pressure: -92KPa
Leak detection
Vacuum detection, visual detection
Controlling PC
With good quality industrial PC
7 inch LCD touch screen
Embedded Linux system
Compatible software
Altium Designer
Power
AC 220V 50HZ/AC 110V 60HZ
Dimension
960mm(L)*705mm(W)*335mm(H)
Power
250W
Net weight
65Kg
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Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD
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2.3.CHM-T48VB
model
CHMT48VB
X,Y Z axis stroke
510mm(X)*460mm(Y)*15mm(Z)
PCB area
345*355mm
Component support
0402~5050, SOP, QFN and etc
Material support
8mm, 12mm, 16mm, 24mm
mount speed
do not use the visual: 6000 cph (max)
use visual: 4000 cph
Note: cph is chip per hour
SMT precision
±0.025mm
Nozzle
2
Material system
58pcs material stack
14pcs IC stack
Support custom IC tray
Visual system
Up camara automatic adjust(max 22mm*22mm)
Down camara PCB automatic MARK adjust
Controlling system
XY axis with motor for driving
Z axis with reset detection
All motors with S flexibility lower or faster speed
Pull needle auto reset
Vacuum detection
With 2 big no noise vacuum air pump, no need external air
pump
Air pressure: -92KPa
Leak detection
Vacuum detection, visual detection
Controlling PC
With good quality industrial PC
7 inch LCD touch screen
Embedded Linux system
Compatible software
Altium Designer
Power
AC 220V 50HZ/AC 110V 60HZ
Dimension
1320mm(L)*705mm(W)*335mm(H)
Power
250W
Net weight
89Kg
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Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD
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3.MACHINE PROFILE
3.1.CHM-T36VA
Figure.3- 1
(1) PCB clamping area: fixing the PCB, let PCB close to left, top spring should be
compacted.
(2) Up camera: Used for calibrating the components position, angle, so as to
improve placement accuracy.
(3) IC material stack: used for place the big IC.
(4) Emergency stop switch: Emergency stop after press down, machine normal work
when clockwise rotation and bounce.
(5) IC tray area: Used for fixing IC tray.
(6) Nozzle & Pull needle: Nozzle used for absorbing materials and mount on PCB,
pull needle used for pull the material go ahead.
(7) Down camera: Used for observing and location, and PCB MARK auto adjust.
(8) Ordinary material stack : Place tape packaging materials.
(9) Belt receiving wheel : Used for collecting film.
(10)Tape placing area : Used for placing tape.
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3.2.CHM-T48VA
Figure.3- 2
(1) Up camera: Used for calibrating the components position, angle, so as to improve
placement accuracy.
(2) LCD touch screen: Used for operating the machine.
(3) IC material stack: used for place the big IC.
(4) USB port: Used for connect the USB storage device.
(5) Emergency stop switch: Emergency stop after press down, machine normal work
when clockwise rotation and bounce.
(6) Power button: Used for opening or off the machine.
(7) PCB clamping area: fixing the PCB, let PCB close to left, top spring should be
compacted.
(8) IC tray area: Used for fixing IC tray.
(9) Nozzle & Pull needle: Nozzle used for absorbing materials and mount on PCB,
pull needle used for pull the material go ahead.
(10)Down camera: Used for observing and location, and PCB MARK auto adjust.
(11)Ordinary material stack : Place tape packaging materials.
(12)Belt receiving wheel : Used for collecting film.
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(13)Tape placing area : Used for placing tape.
3.3.CHM-T48VB
Figure.3- 3
(1) Up camera: Used for calibrating the components position, angle, so as to improve
placement accuracy.
(2) IC material stack: used for place the big IC.
(3) LCD touch screen: Used for operating the machine.
(4) PCB clamping area: fixing the PCB, let PCB close to left, top spring should be
compacted.
(5) USB port: Used for connect the USB storage device.
(6) Emergency stop switch: Emergency stop after press down, machine normal work
when clockwise rotation and bounce.
(7) Power button: Used for opening or off the machine.
(8) Nozzle & Pull needle: Nozzle used for absorbing materials and mount on PCB,
pull needle used for pull the material go ahead.
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