CHINT R6 Manuale utente

Company Profile

Founded in 1984, CHINT has more than 23,000 employees, which has 8 major professional companies, more

than 2000 domestic sales centers and special agencies and more than 50 sales organizations abroad under its

jurisdiction. Its industry covers the whole industry chain of "generation, storage, transmission, transformation,

distribution and utilization "electrical equipment, and lays out the fields of urban rail transit, energy equipment

manufacturing, new energy storage materials, energy Internet, platform of investment and financing and business

incubator, etc. The products sell well in more than 90 countries and regions in the world. CHINT is one of the

enterprises with the largest production and sales volume in China's industrial electrical equipment industry. Its

comprehensive strength ranks in the top ten of the top 500 Chinese private enterprises for many years, and its annual

tax amount ranks in the top five of the top 100 Chinese private enterprises for three consecutive years. "CHINT"

trademark is recognized as China famous brand, and its four series of products rank among "China Top Brand".

Headquartered in Shanghai, CHINT Energy Storage Division focuses on energy storage technology research and

product development. Relying on CHINT's 30-year experience in the whole electrical industry chain and new energy

development technology, we strives to create key links in the intelligent energy system, so as to make energy

utilization more convenient, stable and efficient.

CHINT Energy Storage Division has an experienced cell and system integration team, advanced cell technology

and battery group technology, rich project management experience, fully automated production line and application

of MES system, which not only provides a full range of products from battery pack, module and cabinet to container

energy storage, but also provides integrated and customized system solutions for household, industrial and

commercial use and large-scale energy storage according to customers' requirements. Through a safe, stable and

reliable energy storage solution, the functions of peak-shaving and power smoothing, load tracking, peak load and

frequency regulation can be realized from the generation end to the user end of the power grid. CHINT Energy

Storage Division will significantly improve energy efficiency for both traditional energy optimization and new energy

development and application. As a member of CHINT, CHINT Energy Storage Division will rely on the continuous

innovation of group resources to create a more secure and sustainable energy environment.

CHINT, make full use of electricity.

Contents

1 Introduction..........................................................................................................................................................................1

1.1 Purpose ...........................................................................................................................................................................1

1.2 Manual description .........................................................................................................................................................1

1.3 Applicable people ...........................................................................................................................................................1

1.4 Manual use......................................................................................................................................................................1

1.5 Symbol use......................................................................................................................................................................1

2 Product Presentation...........................................................................................................................................................3

2.1 Introduction to R6 rechargeable li-ion battery system....................................................................................................3

2.2 Parameters of R6 rechargeable li-ion battery system......................................................................................................4

2.3 Product features ..............................................................................................................................................................5

2.4 Plan.................................................................................................................................................................................6

2.4.1 Battery pack plan.....................................................................................................................................................6

2.4.2 Maintenance control box plan .................................................................................................................................6

2.5 Interface definition..........................................................................................................................................................7

2.5.1 Definition of battery pack interface.........................................................................................................................7

2.5.2 Definition of maintenance control box interface.....................................................................................................8

3 Precautions for Use..............................................................................................................................................................9

3.1 Product matching............................................................................................................................................................9

3.2 Before installation...........................................................................................................................................................9

3.3 In machinery installation...............................................................................................................................................10

3.4 In electrical connection.................................................................................................................................................10

3.5 Repair and replacement.................................................................................................................................................10

3.6 Other.............................................................................................................................................................................10

4 Installation of R6 Rechargeable Li-ion Battery System.................................................................................................11

4.1 Installation Prerequisites...............................................................................................................................................11

4.1.1Tools.......................................................................................................................................................................11

4.1.2 Safety gear.............................................................................................................................................................11

4.2 Installation of maintenance control box........................................................................................................................12

4.2.1 List of maintenance control box............................................................................................................................12

4.2.2 Installation precautions..........................................................................................................................................13

4.2.3 System wiring criterion .........................................................................................................................................14

4.2.4 Wiring of maintenance control box .......................................................................................................................14

4.2.5 Installation way .....................................................................................................................................................18

4.3 Installation of battery pack............................................................................................................................................19

4.3.1 List of battery pack................................................................................................................................................19

4.3.2 Installation precautions..........................................................................................................................................20

4.3.3 System wiring criterion .........................................................................................................................................21

4.3.4 Installation way .....................................................................................................................................................22

4.3.5 Wiring of battery pack...........................................................................................................................................27

5 System Operating Instructions.........................................................................................................................................30

5.1 Inspection before start-up .............................................................................................................................................30

5.1.1 Confirmation of cable connection .........................................................................................................................30

5.2 System boot-up .............................................................................................................................................................30

5.2.1 Battery system boot-up..........................................................................................................................................30

5.2.2 High-voltage power of battery system...................................................................................................................32

5.2.3 Battery system charge............................................................................................................................................32

5.2.4 Battery system discharge.......................................................................................................................................32

5.3 System shutdown..........................................................................................................................................................33

6 System Maintenance Instructions ....................................................................................................................................34

6.1 Battery system maintenance .........................................................................................................................................34

6.1.1 Maintenance precautions.......................................................................................................................................34

6.1.2 Equipment maintenance ........................................................................................................................................34

6.1.3 Battery system function maintenance....................................................................................................................35

6.2 Accident disposal..........................................................................................................................................................35

6.3 Trouble shooting, alarm handling and countermeasures...............................................................................................37

6.4 Safety precautions.........................................................................................................................................................37

7 Packaging, Unpacking, Transportation, Storage and Matters Needing Attention .......................................................38

7.1 Packaging, unpacking, transportation and storage........................................................................................................38

7.1.1 Packaging ..............................................................................................................................................................38

7.1.2 Unpacking .............................................................................................................................................................38

7.1.3 Transportation........................................................................................................................................................40

7.1.4 Storage...................................................................................................................................................................40

7.2 Safety precautions.........................................................................................................................................................40

7.2.1 Moisture-proof and water-proof............................................................................................................................40

7.2.2 Environmental insulation.......................................................................................................................................41

7.2.3 Insulation...............................................................................................................................................................41

7.2.4 Unimpeded air channel..........................................................................................................................................41

8 After-sales Service..............................................................................................................................................................42

Notice..................................................................................................................................................................................43

Notice Receipt ....................................................................................................................................................................43

1 Introduction

1.1 Purpose

This manual specifies the functions and specifications of CHINT R6 rechargeable li-ion battery system

(hereinafter referred to as battery system), and defines and describes the specific parameters. CHINT reserves the

right to amend and update this manual according to the actual situation in different periods.

1.2 Manual description

R6 rechargeable li-ion battery system uses high-energy density and high reliability ternary lithium battery,

matching advanced battery management system and integrated development technology, which is a mature household

energy storage battery product.

This manual mainly introduces the product features, performance indicators, external interface, operation

instructions, installation and maintenance of R6 rechargeable li-ion battery system.

1.3 Applicable people

This manual is applicable to:

Professionals responsible for the installation, operation and maintenance of the product.

Users of the product.

1.4 Manual use

Please read this manual carefully before using this product, and keep it in a convenient place for users to find.

The contents of the manual and the pictures, logos and symbols used are all owned by CHINT. Any person

who is not an employee of CHINT shall not publicly reproduce all or part of the contents without written

authorization.

The contents of the manual will be continuously updated, revised and upgraded. Please refer to the purchased

products.

1.5 Symbol use

In order to ensure the personal and property safety of users when using the product and use the product

efficiently, the manual provides relevant warning information and explains with symbols.

Warning symbols on product label:

Warning

The battery pack may explode

The voltage of this battery pack is strong enough to cause electric shock

Keep the battery pack away from open flame or ignition sources

The battery pack should not be disposed of with household waste at the end of its working life

Read the manual before installing and operating the battery pack

Wear safety gear when dealing with the battery pack

The battery pack should be disposed of at a proper facility for environmentally safe recycling

This symbol indicates that the product conforms to regulations set out by the CE Directive

This symbol indicates that the product is Class Ⅱequipment

Warning information in this manual:

Indicates that incorrect operation presents an extreme hazard that could result in

death to the personnel, serious damage to the system or even abandonment.

Indicates that incorrect operation presents a significant hazard that could result in

serious injury or even death to the personnel, or serious damage to the system.

Indicates that incorrect operation presents a possibility of injury to the personnel or

damage to the equipment.

Indicates information related to device performance or correct operation.

2 Product Presentation

2.1 Introduction to R6 rechargeable li-ion battery system

The product of R6 rechargeable li-ion battery system is composed of R6 battery pack and maintenance control

box.

Family load

Power grid

Battery system

Battery pack

Maintenance control

box PCS

Meter

Wireless

Charge

Discharge

PV Power

Battery

Grid

Figure 2-1 System structure diagram

Battery system is designed with system running status indicator lights, and the system provides HVDC power

interface and communication interface externally. The system connection block diagram is as follows:

Figure 2-2 System connection power block diagram

Figure 2-3 System connection communication block diagram

Battery pack: The battery pack is composed of two 2P7S 63Ah ternary modules in series, including: cell,

wiring harness, structural parts, battery monitoring unit (BMS) and related electrical components.

Maintenance control box: The maintenance control box is used for the maintenance, breaking and control of

battery system, including: copper bar, wire harness and related electrical components.

Indicator lights: used to indicate the running state of the system, as follows:

Table 2-1 system running status

Indicator lights

color

Current state of the system

Green

System normal operation

Yellow

System temperature is high or low and the system can continue to operate

Red

System failure. Need to restart or contact the manufacturer

2.2 Parameters of R6 rechargeable li-ion battery system

Table 2-2 Parameters of R6 rechargeable li-ion battery system

No.

Item

Specification

Rated energy

6.5kWh@25℃, at rated power, direct current side, initial nominal

capacity

Usable Capacity

5.9kWh

Model

NER-PNE-52V126A6K-SXA01

Nominal voltage

51.8V

Operating voltage range

42V-58.8V

Rated charge power

1.9kW@25℃

Rated discharge power

1.9kW@25℃

Standard charging mode

CC-CV, charge current: 37.8A(0.3CC)

End voltage/current: 58.8V/6.3A

Max. charging and

discharging current

70A

Max. permissible

charging and

discharging power

3.2kW

No.

Item

Specification

Short-circuit current

5.67kA

Allowable operating

ambient temperature

0°C~40°C

Storage temperature

-30°C~60°C

Humidity

5%~95%, non-condensing

Altitude

＜2000m

Cycle life

≥4000cycles@25℃, 0.5C/0.5C, 95%DOD, 80%Ret

Equalization

Passive equalization

Cooling Strategy

Air cooling

Battery pack size

445W×115D×734H, unit: mm

Battery pack weight

≤52kg

Communication mode

CAN, RS485

Protection class

IP code

IP20

Pollution degree

Over-voltage category

Reference standard

IEC 62619, IEC 62040, IEC61000-6-1, IEC61000-6-3,UN38.8

2.3 Product features

Modular design

The battery system adopts standard modular design, which can be expanded flexibly and easy to maintain and

repair.

Use high strength and light weight structure design

It can meet the structural reliability requirements of mechanical load-bearing, safety in operation, applicability

and durability under changeful operating environment and long-distance transportation.

On -line battery equalization technology and control strategy

The advanced battery equalization control strategy can effectively guarantee the available capacity and service

life of rechargeable li-ion battery system.

Wide range of application

It can be compatible with household PV system, improve the spontaneous utilization rate of PV and can also be

used in peak shaving, emergency power supply and other scenarios.

High space utilization

With small occupied area and flexible installation, the utilization rate of indoor space can be effectively

improved.

Safe and reliable

The product has passed the certification of IEC62619, UN38.3, IEC62040, EN 61000-6-3:2007+A1 and EN

61000-6-1:2007, and has multiple safety protection designs from the battery to the system; the automatic control

cooling system can ensure the operation life and reliability of the battery.

Fashion appearance

Fashionable industrial design, and perfect integration with home environment.

2.4 Plan

2.4.1 Battery pack plan

Figure 2-4 Battery pack plan

2.4.2 Maintenance control box plan

Figure 2-5 Maintenance control box plan

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