Chore-Time W400B1-CT Manuale utente
DIRECT DRIVE BELT WINCH
INSTRUCTION MANUAL - P2
Part Number / Partie n°
W400B1-CT & W400B3-CT
MF2499B
SANGLE DE COMMANDE DIRECTE DE TREUIL
MANUEL D’UTILISATION - P16
CTB, Inc.
PO Box 2000
Milford, Indiana 46542-2000 USA
Phone (574) 658-4101 Fax (877) 730-8825
Internet: www.choretime.com
CTB ref: 56929 & 57084
2
CHORE-TIME WARRANTY
LIMITED WARRANTY
CTB, Inc. (“Chore-Time”) warrants the new CHORE-TIME Direct Drive Winch to be free from defects in material or
workmanship under normal usage and conditions, for One (1) year from the date of installation by the original purchaser
(“Warranty”). Chore-Time provides for an extension of the aforementioned Warranty period (“Extended Warranty Period”)
with respect to certain Product parts. If such a defect is determined by Chore-Time to exist within the applicable period,
Chore-Time will, at its option, (a) repair the Product or Component Part free of charge, F.O.B. the factory of manufacture or
(b) replace the Product or Component Part free of charge, F.O.B. the factory of manufacture. This Warranty is not
transferable, and applies only to the original purchaser of the Product.
CONDITIONS AND LIMITATIONS
THIS WARRANTY CONSTITUTES CHORE-TIME’S ENTIRE AND SOLE WARRANTY AND CHORE-TIME EXPRESSLY
DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED
WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSES.
CHORE-TIME shall not be liable for any direct, indirect, incidental, consequential or special damages which any purchaser
may suffer or claim to suffer as a result of any defect in the Product. Consequential or Special Damages as used herein
include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost
income, increased overhead, labor and incidental costs, and operational inefficiencies. Some jurisdictions prohibit limitations
on implied warranties and/or the exclusion or limitation of such damages, so these limitations and exclusions may not apply
to you. This warranty gives the original purchaser specific legal rights. You may also have other rights based upon your
specific jurisdiction.
Compliance with federal, state and local rules which apply to the location, installation and use of the Product are the
responsibility of the original purchaser, and CHORE-TIME shall not be liable for any damages which may result from non-
compliance with such rules.
• The following circumstances shall render this Warranty void:
• Modifications made to the Product not specifically delineated in the Product manual.
• Product not installed and/or operated in accordance with the instructions published by the CHORE-TIME.
• All components of the Product are not original equipment supplied by CHORE-TIME.
• Product was not purchased from and/or installed by a CHORE-TIME authorized distributor or certified
representative.
• Product experienced malfunction or failure resulting from misuse, abuse, mismanagement, negligence, alteration,
accident, or lack of proper maintenance, or from lightning strikes, electrical power surges or interruption of electricity.
• Product experienced corrosion, material deterioration and/or equipment malfunction caused by or consistent with the
application of chemicals, minerals, sediments or other foreign elements.
• Product was used for any purpose other than for the care of poultry and livestock.
The Warranty and Extended Warranty may only be modified in writing by an officer of CHORE-TIME. CHORE-TIME shall
have no obligation or responsibility for any representations or warranties made by or on behalf of any distributor, dealer,
agent or certified representative.
Effective: April 2014
3
TABLE OF CONTENTS
CONTENTS
CHORE-TIME WARRANTY ............................................................................................................................................2
TABLE OF CONTENTS....................................................................................................................................................3
SAFETY AND GENERAL INFORMATION .......................................................................................................................4
SPECIFICATIONS............................................................................................................................................................4
DIMENSIONS...................................................................................................................................................................5
INTRODUCTION AND PLANNING ..................................................................................................................................6
MOUNTING......................................................................................................................................................................7
ELECTRICAL CONNECTION...........................................................................................................................................9
SETUP AND ADJUSTMENT..........................................................................................................................................11
MANUAL OPERATION ..................................................................................................................................................12
ELECTRICAL OPERATION............................................................................................................................................12
MAINTENANCE ............................................................................................................................................................13
SERVICE PARTS ...........................................................................................................................................................14
TROUBLESHOOTING....................................................................................................................................................14
PART NUMBERS
Direct Drive Winch
Single Phase
Part No. W400B1-CT
CTB ref: 56929
Three Phase
Part No. W400B3-CT
CTB ref: 57084
Wall Control
Single Phase
Part No. RG37612P-CT
CTB ref: 56930
Wall controls are available separately
Three Phase
Part No. RG37812P-CT
CTB ref: 57085
4
Signal words are used in conjunction with the safety–alert symbol to identify the severity of the warning.
DANGER indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
SAFETY AND GENERAL INFORMATION
SPECIFICATIONS
CAUTION, WARNING AND DANGER DECALS have been placed on the equipment to warn of potentially
dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or
damaged safety decals immediately.
SAFETY–ALERT SYMBOL
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and on your equipment safety signs. Follow recommended precautions
and safe operating practices.
Keep safety signs in good condition. Replace missing or damaged safety signs.
THIS IS A SAFETY–ALERT SYMBOL. When you see this symbol on your equipment, be alert to the
potential for personal injury. This equipment is designed to be installed and operated as safely as possible...
however, hazards do exist.
Understanding Signal Words
Direct Drive Belt Winch General Specification
Lift Capacity Max. (lbs) 885
Max Lift Speed (ft/min) ~10.1
Drum Torque (ft-lbs) 177
Drum Diameter (inch) 2.62 (min) 5.5 (Max)
Maximum Lift Height (ft) 12.8
Belt Size (mm x mm) 40 X 1.5
Mounting Bolt Spec 4 X M12 HT
Limits 2 X NC Micro Switch
IP Code IP55
Manual Operation USE 13mm Socket
Weight (lbs) 73
Suitable Controller Single Phase
RG37612P-CT Wall Control
(sep. avail.) CTB Ref: 56930
Three Phase
RG37812P-CT Wall Control
(sep. avail.) CTB Ref: 57085
Operating Temperature 10°C - 40°C / 50°F - 104°F
Application Indoor use only
Single Phase Electrical Specification
Motor Power 1.5Hp, 1.1kW
Full Load Current 7.1 Amp
Voltage 230V
Phase 1 (2 X Hot Wire)
Frequency 60Hz
Capacitor( Uf) Run-35 / Start 200
Motor Fuse 12 Amp Slow Blow
Three Phase Electrical Specification
Motor Power 1.5Hp, 1.1kW
Full Load Current 5.5 Amp
Voltage 230V 3-Phase
Phase 3
Frequency 60Hz
5
DIMENSIONS
8.130in
206.50mm
9.921in
252mm
0.512in
13mm
0.059in
1.50mm
19.961in
507mm
13 mm Hex(A/F)
[Approx:1/2"]
11.850in
301mm
1.535in
39mm
8.406in
213.50mm
6.492in
164.88mm
153.540in
3900mm
1.969in
50mm
4.528in
115mm
1.218in
30.93mm
7.992in
203mm
6
INTRODUCTION AND PLANNING
INTRODUCTION
Congratulations on your purchase of the Chore-Time Direct Drive Belt Winch. This winch stands alone in the market as the
fastest and most robust winch of its kind. The installation of a Direct Drive Belt Winch ensures extreme longevity and trouble
free operation.
PLANNING
The Direct Drive Belt Winch is designed to be installed inside livestock buildings to lift drinker lines (and other similar
systems) between the ground level and ceiling space.
The Direct Drive Belt Winch features a single phase motor coupled to a drive system comprising two cam activated limit
switches to allow stopping at the fully lowered and raised positions.
Suitable controls will be required to switch the motor direction and accept the limits switch inputs.
HANDLING
Ensure you wear personal protection equipment (proper clothing, gloves, dust masks). Never use your hands at dangerous
locations (eg cables, sharp edges etc). In order to safely lift the Direct Drive Belt Winch, use an approved M12 or 1/2" lifting
eye or strap as shown below:
Use an M12 or 1/2" lifting eye as
shown to allow lifting into the proximity
of the final mounting location
7
MOUNTING
An electrician must disconnect electric
power to the winch and control before
removing or opening covers.
CEILING MOUNTING
The Direct Drive Belt Winch is designed to be
mounted to a concealed or web truss structure in
livestock buildings. The roof truss structure must be
engineered to ensure mounting of the winch and the
relevant applied loads will be adequately supported.
Refer to page 5 for mounting bolt hole spacing and
size for fabrication of a suitable mounting structure.
Refer below for mounting examples.
CONCEALED TRUSS MOUNT
WEB TRUSS MOUNT
Mounting
plate
Mounting
plate
Truss braces
Truss braces
Ensure the belt wraps on to the
drum on the side closest to the
structural member as shown.
8
MOUNTING
An electrician must disconnect electric
power to the winch and control before
removing or opening covers.
FLAG MOUNTING
Mount the Belt winch in flag configuration using at least 2 x M12
High Tensile (Grade 8.8) bolts and locking nuts to secure the
winch to a suitably engineered vertical or horizontal structural
member as shown below. Tighten to a torque of 40-45Nm.
(Note: Fasteners are not supplied). Weld fixing may be suitable if
carried out in accordance with proper structural advice and by a
suitably qualified person.
9
ELECTRICAL CONNECTION
THE DIRECT DRIVE BELT WINCH MUST:
• BE CONNECTED IN ACCORDANCE WITH THE WIRING RULES OF THE COUNTRY IN
WHICH IT IS INSTALLED
• NOT HAVE ENCLOSURES LEFT OPEN FOR EXTENDED PERIODS (EXCESS DUST WILL
VOID WARRANTY)
ELECTRICAL CONNECTION
The Direct Drive Cable Winch is designed to be operated with the Chore-Time reversing
starter controls. The internal connection diagram is shown below:
L2L1
L2
F
L1
R
E
MAINS
UP LIMIT
DOWN LIMIT
E
M
230V SUPPLY IN
Operation of the above control
panels is via a simple two position
control as shown below.
REVERSING
STARTER
WALL
CONTROL
SINGLE PHASE ELECTRICAL CONNECTION THREE PHASE ELECTRICAL CONNECTION
STOP
UP
DOWN
L2L1 L3
L2L1
L3
E
MAINS
230V 3~
UP LIMIT
DOWN LIMIT
E
M
NO
NC
NO
E
10
ELECTRICAL CONNECTION
CABLE ENTRY
SYSTEM WIRING DIAGRAM
SINGLE PHASE THREE PHASE
Connect with min. 18 gauge wire using conduit or gland to
meet min IP55.
Suitable UL listed Liquid Tight Cordgrips (glands) must be
used; cable diameter 0.260” (Minimum) to 0.545” (Maximum).
Connect with min. 18 gauge wire using
conduit or gland to meet minimum IP55 (If
rubber grommet is fitted, remove and
discard to allow use of cable gland).
Sw
GREY
BLUE
RED
L2
F
EARTH
R
L1
Rw
Cr
Cs
RED
BLUE
WHITE
RECS-220P
L2
L1 L2
F
L1
NC- E-STOP
NO- UP
NO-DOWN
Winch Limits
WINCH
MOTOR
R
DOWN
CONTACTOR Pre-wired
Installer to wire
UP
CONTACTOR
E
Electronic Centrifugal
Switch
Controller
SPLIT PHASE
MAINS SUPPLY
LI-115V, L2-115V
NC
NC
Mains supply
230V/60Hz/3 Phase
with No Neutral
E
NC
NC
NC
NO
NO
Winch Limits
DOWN
Contactor
UP
Contactor
E
M
L1 L2 L3 E
Overload
Contactor
Up
Down
E-Stop
L1
L2
L3
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