CHP Extra 300S Manuale utente

Chip Hyde Products
34% Competition Series Extra 300S ARF
ASSEMBLY MANUAL

Copyright 2005 - Chip Hyde Products
Distributed by:
Chip Hyde Products Phone: (520)-458-1414
Visit the Web: www.chiphyde.com
&
Aeroworks Phone: (303) 366-4205
Fax: (303) 366-4203
Visit the Web: www.aero-works.net
E-mail: [email protected]
Warning
An R/C aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property.
Fly only in open areas, preferably AMA (Academy of Model Aeronautics) approved flying sites,
following all instructions included with your radio and engine.
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Contents of Manual
Cover page
Introduction
-Intended Use
-Warranty
Kit Contents
-Parts
-Hardware Bags
Building Instructions
-Beginning Construction
-Wing Assembly
-Elevator Servo Installation
-Stab and Elevator Assembly
-Rudder Servo Installation
-Cowl Mounting
-Motor Standoffs
-Motor Installation
-Cowl Air Lets Inlets
-Landing Gear and Skirt Installation
-Wheel Pant Installation
-Wing Attachment
-Canopy Installation
-Throttle Servo
-Belly Pan Installation
-Muffler Installation / Canister
-Fuel Tank Installation
Control Throws
C.G.
Flying
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Introduction
Before starting the assembly process of your new 34% Extra 300S ARF, Please read through the assembly
manual carefully, and inspect all parts and hardware for imperfections or damage.
The competition series Extra 300S is a highly aerobatic airplane designed and sold by world-renowned
aerobatic RC pilot Chip Hyde who is a multiple USA National, World and TOC champion. This plane is fully
capable of both precision aerobatics and extreme 3-D aerobatics.
The Extra features rapid assembly due to plug-on wings and plug-on stabs that not only make it quick, but
easy and accurate to construct. The wings and stabilizers slide onto pre-fitted tubes and are aligned by pre-installed
anti-rotation pins. There is a minimal amount of gluing and drilling required to complete the assembly. This greatly
reduces the time to assemble and get you to the flying field.
The Extra can be disassembled and broken down into two wing panels, two stabilizer halves and a fuselage
to facilitate transportation in almost any size of vehicle. The larger the vehicle, the less you will need to remove!
Assembly at the field is greatly simplified with easy access to the inner fuse wing retention and. One ball-
wrench, a flat blade screw driver, a couple of minutes of assembly and a tank of 2-cycle gas will get you into the air.
The plane is designed for gas motors in the 100-cc category. The recommended motor is the DA 100 that is
shown in the assembly instructions. The final choice of power plant is left up to the builder.
A computer radio is recommended for the Extra. This is primarily so the Pilot can take advantage of the full
capabilities of this plane.
Intended use
This plane should not be regarded as a toy. This is an advanced aerobatic plane and is recommended for pilots who
are well beyond the trainer-stage and are comfortable with flying at least an aerobatic sport plane.
Warranty
It is important to notify Chip Hyde Products of any damage or problems with the
model immediately. If you wish to return this aircraft for any reason a 15% restock fee will
be charged to the customer. In addition the customer is responsible for all return shipping
cost and all prior shipping cost will not be refunded. Parts will be exchanged/replaced once
the original item is returned at the owner’s expense.
If you have any problems, contact CHP at (520)-458-1414
CHP cannot insure the skill of the modeler and can not direct the builder during the
construction or use of this aircraft, therefore, will not be accountable for any property
damage, bodily injury or death caused by this aircraft.
The purchaser/operator accepts all responsibility of any and
all structural or mechanical failures.
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Kit Contents
Parts:
Canopy - unpainted
2 x Wings
2 x Ailerons
2 x Stabs
2 x Elevators
1 x Fin
1 x Rudder
1 x Fiberglass cowl
1 x Fuselage
1 x Front Hatch cover
1 x Rear Hatch cover
1 x Rear Hatch cover bottom plate
1 x 1.5” Aluminum wing-tube
1 x .5” Carbon Stab tube
1 x 10.5” x 1/4" Stab anti-rotation rod
1 x Polished Aluminum Landing gear
2 x Fiberglass Wheel pants
1 x Fiber Glass Canister tray
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Hardware bags included:
Wheel bag
2 x wheels
2 x axles with nuts
4 x wheel collars with set screws
1 x anodized titanium tail wheel
4 x wood screws
2 x tail wheel steering springs
Landing gear
1 x tail wheel
6 x small wood screws
3 x medium wood screws
1 x tail wheel steering horn
2 x tail wheel springs
Wheel pant attachment bag
2 x wheel pant stiffeners
4 wood screws
Fuel tank and servo trays bag
1 x Fuel tank tray
2 x Rudder servo trays (different
sizes)
4 x aileron servo trays
2 x elevator servo trays
Control horn bag
8 x Anodized BB control horns
8 x 4-40 clevises
24 x Wood screws
Canopy screw bag
12 x small wood screws
Landing gear bolt bag
5 x machine screws
5 x split washers
Hatch cover screw bag
4 x machine screws
4 x flat washers
Wing attachments bag
2 x small front wood blocks
2 x large rear wood blocks
4 x anti rotation pins
4 x anti rotation pin locks
Cowl attachment bag
6 x machine screws
6 x blind nuts
Fillets bag
16 x small wood screws
2 x Upper landing gear fillets
2 x Lower landing gear fillets
2 x Cowl air lets
Screw bag
16 x small wood screws
4 x machine screws for stabs
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Items needed to complete the Extra
100 cc Motor and Propeller
4" spinner
1 x 32 oz Fuel Tank (Gas)
Push rods
Ailerons - 4 x 2.5” pushrods
Elevators - 2 x 2.5” pushrods
Throttle -
Rudder - 1 x Heavy Duty Pull-pull 4-40 cable wires kit Dubro #
4 x aileron servos (100 Inch oz min)
2 x rudder servos (130 Inch oz min)
2 x elevator servos (150 Inch oz min)
1 x throttle servo (65 Inch oz high quality) Fast
Extension leads Wings - 2 x Y harnesses, 2 x 18”, 2 x 6”
Stabs - 2 x 36”, 2 x 12”
Throttle - 12”
Other - 2 x 12” battery extensions (depending on battery placement)
Receiver PCM
Receiver Battery
Ignition battery
2 x Charge Switches Heavy Duty
4 x 4-40 x 1/2” bolts and blind nuts for wheel pant retention.
Tools needed to complete:
Modeling knife
Electric hand drill and selection of bits
Masking tape
Phillips screwdriver (Small and medium)
Flat head screwdriver
Pliers
Allen wrenches USA and Metric.
Dremel sanding drum tool
Scissors
Wire Cutters
T pins
Ruler
Pen, pencil or fine tipped marker
Rubbing alcohol
Paper towels
Adhesives:
Thin CA
Medium CA
Thick CA
CA kicker (optional)
5 Minute epoxy
RC-56 canopy glue (optional)
7

Beginning Construction of the
Competition Series Extra 300S
TIGHTENING AND RE-SHRINKING THE COVERING
Open your kit slowly and take care not
to damage any parts of the kit. Remove all
parts from their plastic protective covers for
inspection. Before doing any assembly or
installation of any decals it is very important
to re-shrink or re-tighten the already applied
covering. Due to the shipping process, heat
and humidity changes from different
climates, the covering may become lose and
wrinkle in the sun. If you take the time to re-
tighten the covering, you will be rewarded
with a long lasting beautifully covered
model.
Using your covering iron with a soft
sock, gently apply pressure and rub in the
covering. If any bubbles occur, your iron
may be to hot, reduce heat and work slowly.
If bubbles persist, using a small pin, punch
holes in the bubble to relieve trapped air and
reheat.
After you have tightened up the
covering, it is time to start the assembly of
your Extra 300S.
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WING ASSEMBLY
1) Locate the pre cut hinge slots in the
wing and aileron. The model comes
with CA style hinges pre installed, but
not glued into the control surfaces. We
have used the provided CA hinges with
no problems. Hinge ailerons by first
pushing a T pin through the center of all
CA hinges. Make sure that slot in hinge
runs perpendicular to hinge line. This
allows CA to wick to the back of the
hinges.
Hinge Slot
2) Next, slide hinges into aileron slots, then
slide aileron onto wing making sure all
hinges go into their slot. Also, keep the
hinge line as tight as possible.
3) Be sure to leave a 1/16” gap between the
wing and the aileron at the root end to
avoid binding.
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4) Next, place 4-6 drops of thin CA on
each side of all hinges. We also
recommend using a clear covering to
seal all control surfaces.
5) Locate servo locations on bottom side of
wings. Note: the pre cut slots in the
Extra are for the new Futaba 9152
servos. These servos are a little bigger
than standard size therefore, if you are
using standard size servos, we have
provided laser cut servo trays that can
easily be glued into place to
accommodate standard servo size.
6) If using the provided standard sized
servo trays, simply glue in place on top
of the pre-existing tray with either CA
or epoxy. Make sure the tray is all the
way down sitting flat against the pre-
existing tray.
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