CIMLINE MATRIX 1500 Manuale del proprietario
1
Melter Applicator
Owner/Operator Manual
2601 Niagara Lane – Plymouth, MN 55 7 – (800) 328-387 – Fax (763) 557-1971
PN 161251 Last Modified 1/12/12
2
Table of Contents
Shipping Papers and Information. 3
Safety Notes 4
Dimensions & Weights.... 5
Controls & Their unctions. 6
Operating Sequence.. 7
Starting the Engine. 8
Automatic Temperature Control Setting.. 9
Setting Temperature Controllers ...10
Material Loading Procedure 11
Sealing Procedure. 11
Material System Cleanout... 12
Electric Eye & use Inspection.. 13
Burner Motor Brush Inspection. 13
Burner Nozzle Replacement... 14
Chamber Lining Inspection. 14
Adjusting Replacement Burner.. 15
Adjusting uel Pump Pressure... 16
Adjusting Burner Nozzle, Electrode & Head Position. 17-18
Maintenance... 19-20
luid & Components Specifications.. 21
Heat Transfer Oil Specifications. 22
Material Tank Capacity.. 23
Trouble Shooting Guide.. 23-24
Hydraulic Schematics.. 25-26
Primary Control... 27
Wiring Diagrams.... 28-29
Electrical Components.. 30
Diesel Engine Components.. 31
Sealing Attachments.. 32
Sealing Hose Accessories 33
Plumbing System Parts List... 34-35
Oil Burner Parts List... 36
Combustion Chamber Parts List. 37
Hydraulic & uel Tank Components.. 38
Misc Parts.. 39
or compressor information see manual PN 161384
3
Shipping Papers and Information
Shipping Papers and InformationShipping Papers and Information
Shipping Papers and Information
A packet containing IMPORTANT INFORMATION has been enclosed with your
Melter. This packet contains:
) Operation Instructions
2) Parts List
3) Warranty Information
4) Manufacturer's Documents
a) Engine
b) Material Pump
c) Burner (Diesel only)
d) Parts/ Wiring Manual
IMPORTANT: This manual contains the basic information required to operate,
maintain and repair the CIMLINE Melter you have purchased. The use of this
manual insures accurate adjustments, operation and proper lubrication of your
equipment. Please keep it handy.
Any parts orders or service problems relating to CIMLINE equipment should be
directed to the CIMLINE Parts Department at either (763) 557- 982 or (800) 328-
3874. When ordering parts, please have the following information available.
Serial Number: ____________________________
Model Number: ____________________________
Engine Model (H.P.): ____________________________
Engine Manufacturer: ____________________________
Pump Number: ____________________________
Replacement Part Number(s):
4
Safety Notes
PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL
BE ORE PROCEEDING
WARNING: Protective clothing must be worn. Refer to ANSI Regulations:
) Wear gloves with wristlets.
2) Wear long sleeve shirt with sleeves rolled down and cuffs buttoned.
3) Wear a face shield.
4) Load Melter from ground level.
5) Keep material door closed at all times except when adding material.
6) Never stand on any part of the machine.
7) Do not pull, twist, stretch or kink the material hose.
8) Do not operate without safety cover on hose.
9) Do not touch exhaust stacks or mufflers.
0) Wear heavy leather boots or shoes.
) Wear long pants with no cuffs.
WARNING: Do not over fill the melting tank. or best results, add only as
much material as required for the job or a maximum of 75% of
tank capacity. (Model 1500-112 gallons.)
WARNING: On a new Melter applicator or a unit that has been idle for
some time, slowly raise the oil temperature to 250º and hold
there for approximately 20 to 30 minutes. This will help get rid
of any condensation that may be in the oil chamber.
WARNING: Never leave machine unattended while it is running.
5
Dimensions & Weights
Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/Kg (empty)
500 83.5/2 2 58/402 89.5/227 3925/ 780
6
Controls and Their Functions
Controls and Their FunctionsControls and Their Functions
Controls and Their Functions
N TE: This general outline will only familiarize you with the machine. Read
N TE: This general outline will only familiarize you with the machine. Read N TE: This general outline will only familiarize you with the machine. Read
N TE: This general outline will only familiarize you with the machine. Read
through the entire manual before putting this machine into operation.
through the entire manual before putting this machine into operation. through the entire manual before putting this machine into operation.
through the entire manual before putting this machine into operation.
1) Access Port: The sealing wand is placed in here when not in use. This
allows operator to continue circulating material through the hose to prevent
material from cooling and freezing up.
2) Loading Door Place the material on safety door to load the melting tank.
3) Oil Temperature Gauge: Monitors the heat transfer oil temperature.
4) Material Temperature Gauge: Monitors the heat of the material in the
tank.
5) Pressure Valve: This valve controls the flow rate of the material being
pumped to the hose and sealing wand by changing the pressure setting.
(Turning the valve clockwise will increase the pressure which in turn will
increase the flow). During sealing operations, this valve alone can be used
to regulate flow.
6) Agitation Drive Control Switch: Flip this toggle switch to the forward-off-
reverse function.
7) Pressure Gauge: This gauge measures the pressure required to turn the
agitator. By observing this gauge, the operator can tell if the agitator is ro-
tating.
8) Pump Drive Control Switch: Flip this toggle switch to the forward-off-
reverse function.
9) Temperature Control Box: This control allows the operator to set the de-
sired oil and material temperatures. The setting will be maintained auto-
matically.
10) Wand Holder: On models with the electrically heated hose, the wand is
placed into
this holder..
11) PSI Gauge: This gauge will tell you the amount of pressure in the hydrau-
lic system.
12) Ignition: This will allow you to start the engine. (This must be turned on
to allow the machine to start.
13) Pump Access Cover and Catch Tray: Open this door to access the
ump packings and the catch tray.
14)
14)14)
14)
Temperature Gauge:
Temperature Gauge:Temperature Gauge:
Temperature Gauge: This allows you to view the temperature of the cabi
net. If this temp. gets above 400 deg. F open the pump door.
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perating Sequence
perating Sequenceperating Sequence
perating Sequence
N TE: This step by step procedure is only an outline.
N TE: This step by step procedure is only an outline. N TE: This step by step procedure is only an outline.
N TE: This step by step procedure is only an outline.
Refer to the page(s) indicated for complete instructions.
Refer to the page(s) indicated for complete instructions.Refer to the page(s) indicated for complete instructions.
Refer to the page(s) indicated for complete instructions.
PROCEDURE:
PAGE
) Place wand in return port 6
2) Switch pump and agitator toggle switch to the forward position. 9
3) Start engine per engine operating instructions. 8
4) Add material, typically 2-3 biscuits if tank is empty.
5) Adjust flow to sealing wand.
6) Remove Wand and start sealing.
Once the oil temperature reaches 325deg F, the agitator will start rotating.
Once the Material temperature reaches 350 Deg F, the material pump
will start.
At the end of the Day
) Return Wand to Access Port and pin trigger 6
2) Switch the material toggle switch to the reverse operation and allow
to run 2 min.
3) Turn engine off and remove key.
4) Lock hose boom in tow position.
5) Always secure sealing wand, sealing hose and hose boom
before towing the Melter.
N TE: When leaving reheatable material in tank, allow the agitator to
N TE: When leaving reheatable material in tank, allow the agitator to N TE: When leaving reheatable material in tank, allow the agitator to
N TE: When leaving reheatable material in tank, allow the agitator to
run until the oil and material temperatures are the same.
run until the oil and material temperatures are the same.run until the oil and material temperatures are the same.
run until the oil and material temperatures are the same.
8
Starting the Engine
Starting the Engine Starting the Engine
Starting the Engine
N TE: Read the engine instruction manual before starting.
N TE: Read the engine instruction manual before starting.N TE: Read the engine instruction manual before starting.
N TE: Read the engine instruction manual before starting.
Engine RPM is factory set and fixed at 3000 RPM.
Engine RPM is factory set and fixed at 3000 RPM.Engine RPM is factory set and fixed at 3000 RPM.
Engine RPM is factory set and fixed at 3000 RPM.
Diesel Engine:
Diesel Engine:Diesel Engine:
Diesel Engine:
Your Isuzu Diesel Powered Melter is equipped with an electronic shut-
down system . If the system detects excessive water temperature, low
alternator output, or low oil pressure, the engine will automatically shut
down. The indicator light that remains on indicates the malfunction. An
integral digital hour meter records engine run time,
The engine must be running before igniting the burner. The burner will
only operate if the ignition key is turned on. DO NOT turn on burner
without engine running.
Automatic Temperature Control Setting
Automatic Temperature Control SettingAutomatic Temperature Control Setting
Automatic Temperature Control Setting
N TE: n diesel units, the engine must be running before activating temperature
N TE: n diesel units, the engine must be running before activating temperature N TE: n diesel units, the engine must be running before activating temperature
N TE: n diesel units, the engine must be running before activating temperature
control. The automatic temperature control system monitors the heat trans-
control. The automatic temperature control system monitors the heat trans-control. The automatic temperature control system monitors the heat trans-
control. The automatic temperature control system monitors the heat trans-
fer oil temperature and material temperature.
fer oil temperature and material temperature.fer oil temperature and material temperature.
fer oil temperature and material temperature.
) Set the oil controller (A) to 550º F(288º C) (See Setting Temperature Control-
lers, pg. 0)
2) Set the material controller (B) to the recommended material working tempera-
ture which is typically listed on the material container.
3) Turn switch (H) on to activate the heated hose.
(Continued on page 9)
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4) Set the heated hose controller (C) to350º. Light (J) will be on when the control-
ler is calling the generator to activate.
5) Turn rocker switches (D) and (K) to the forward position.
When lights (G) and (F) are on, the burner has been activated.
Light (E) will only be on when the material temperature is above 350º. (this signals the
material pump to come on.
Light (I) will only be on when the oil temperature is above 325º. (this signals the agita-
tor to come on).
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Setting Temperature Controllers
Setting Temperature ControllersSetting Temperature Controllers
Setting Temperature Controllers
To change temperature of the material, oil or heated hose, use the (A) button. To
change the temperature on when the material pump or agitator engages, use the (C)
button.
) Press and hold set button (A) for 5 sec. Light (B) will turn on while in the set-
ting mode.
2) Press "UP" or "DOWN" button until desired temp is shown.
3) Press set button (A) , light (B) will turn off and the readout will display actual
temperature.
4) Indicator light (B) will remain on anytime the burner is running.
NOTE: Press set button (A) at anytime to display the setpoint temperature.
For safety, the high limit settings are locked in at the factory to prevent overheating.
The settings are:
Oil Controller- 550º F (288º C)
Material Controller- 450º F (232º C)
Heated Hose Controller- 400º F (2 8º C)
These settings can be field adjusted
for specific applications.
Consult the factory for instruc-
tions.
"P o" indicates broken or absent probe.
"P c" indicates short circuited probe.
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