CITROEN C2 Manuale utente
CORRESPONDENCE TABLE FOR PETROL ENGINES
C3
C3 PLURIEL
Engine
families
Engine types
VERY IMPORTANT
As the booklet is constantly re-edited, this one only covers vehicles for this
particular model year.
It is therefore necessary to order a new booklet each year and RETAIN THE
OLD ONES.
TU ET TU DV
13 5 4 6
JP J4 JP4 JP4S TD TED4 ATED4
1.1i 1.4i 1.4i 16V 1.6i 16V 1.4 HDi 1.4 16V 1.6 16V
HDi HDi
HFX KFV KFU NFU NFS 8HX 8HZ 8HY 9HX
XX XXXX
XXXX XXXX
XX XX
C2
COUV-ang.-TOME1-2005 9/01/06 9:07 Page 1
PRIVATE CARS
C2-C3-C3 PLURIEL
PRIVATE CARS
CAR 000 020
Volume 1
2005
AC/QCAV/MTD
Méthodes techniques documentation
© «The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior
written authorisation from the manufacturer is forbidden».
«The technical information contained in this document is intended for the exclusive use of the trained
personnel of the motor vehicle repair trade. In some instances, this information could concern the security and
safety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is
intended and they alone would assume full responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each
model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for
further information and to obtain any possible updates».
2005
COUV-ang.-TOME1-2005 9/01/06 9:07 Page 2
PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features concerning CITROËN private vehicles, not including UTILITY vehicles for which there exists
a separate handbook.
The handbook is divided into groups representing the main functions:
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES SUSPENSION, STEERING - BRAKES - AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2-C3-C3 PLURIEL and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
Angl.-t1-Index-2005 9/01/06 9:10 Page I
IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future
publications.
For example:
- INSUFFICIENT INFORMATION
- SUPERFLUOUS INFORMATION
- NEED FOR MORE DETAILS
Please send your comments and suggestions to:
CITROEN U.K. Ltd.
221, Bath Road,
SLOUGH,
SL1 4BA.
U.K.
Angl.-t1-Index-2005 9/01/06 9:10 Page II
GENERAL
C2 1 - 2
C3 3 - 5
C3 Pluriel 6 - 7
Operations following a repair 8 - 9
C2 11
C3 12
C3 Pluriel 13
TOTAL recommended lubricants 14 - 36
ENGINE
Specifications 37 - 38
Tightening torques: engines all types 39 - 72
Cylinder head tightening: all types 73 - 74
Auxiliary drive belt 76
Checking and setting the valve timing 90
Checking the oil pressure 133
Valve clearances 134
CLUTCH-GEARBOX-TRANSMISSION
Clutch specifications: C2 146
Clutch specifications: C3, C3 Pluriel 147
Gearbox specifications 152 - 155
Tightening torques: MA gearbox 156 - 157
Recommendations - precautions: MA 158 - 161
Tightening torques MA piloted g'box 162 - 163
Tightening torques: BE4/5 reinforced 164 - 165
Tightening torques: BE4/5 gearbox 166 - 168
MA gearbox controls 169
MA gearbox: checks and adjustments 170 - 171
BE4/5 gearbox controls 172
BE4/5 gearbox: checks/adjustments 173 - 174
AL4: recommendations - precautions 175 - 178
Tightening torques: AL4 gearbox 179 - 181
AL4 gearbox controls 182 - 185
Drain - refill: AL4 gearbox 186 - 188
Gearbox - driveshafts 189
CONTENTS
Vehicle
identification
Capacities
INJECTION
Checking the low pressure fuel supply
circuit: C2, C3 (DV4TD) 135
Checking the low pressure fuel supply
circuit: C3 (DV4ATD4) 136
Checking the low pressure fuel supply
circuit: C2, C3 (DV6ATD4) 137
Checking the turbo pressure:
C2, C3 (DV4TD) 138
Checking the turbo pressure:
C3 (DV6ATD4) 139
Checking the air supply circuit:
C2, C3 (DV4ATED4) 140
Checking the air supply circuit: C2, C3 141
Checking the air supply circuit: C3 142
Checking the exhaust gas recycling circuit:
C2, C3 (DV4TD) 143
IGNITION
Sparking plugs 144
Angl.-t1-Index-2005 9/01/06 9:10 Page III
AXLES - SUSPENSION - STEERING
Axle geometry: C2 190 - 193
Tightening torques: front axle: C2 194
Tightening torques: rear axle: C2 195
Tightening torques: suspension: C2 196
Tightening torques: power steering C2 197 - 198
Setting the steering rack mid-point: C2 200
Axle geometry: C3 201 - 205
Axle geometry: C3 Pluriel 206 - 208
Tightening torques: front axle:
C3, C3 Pluriel 209
Tightening torques: rear axle:
C3, C3 Pluriel 210
Tightening torques: suspension:
C3, C3 Pluriel 211 - 213
Tightening torques: power steering:
C3, C3 Pluriel 214 - 215
Setting the steering rack mid-point:
C2, C3 Pluriel 217
Aircon circuit: all Types: C3, C3 Pluriel 262
CONTENTS
BRAKES
Brake specifications: C2 218 - 223
Adjusting the handbrake: C2 224 - 225
Filling, bleeding the brakes: C2 226 - 228
Brake specifications: C3 229 - 233
Brake specifications: C3 Pluriel 234 - 238
Adjusting the handbrake: C3, C3 Pluriel 239 - 240
Filling, bleeding the brakes: C3, C3 Pluriel 241 - 243
AIR CONDITIONING
R134.a: quantities 244
Special features of aircon circuit 245
Pollen filter: C2 246
Pollen filter: C3, C3 Pluriel 247
Filtering and drying cartridge:
C2, C3, C3 Pluriel 248 - 249
Compressor lubricant 250 - 251
Checking the efficiency of the circuit 252 - 260
Aircon circuit: all Types: C2 261
Angl.-t1-Index-2005 9/01/06 9:10 Page IV
GENERAL
1
C2IDENTIFICATION OF VEHICLES
E1AP0C3D
A-Cold stamp
(cold stamp engraved on the bodywork).
B - Manufacturer's name plate
(on the LH centre pillar).
C - AS/RP No. and RP paint code
(on the LH centre pillar).
D - Tyre pressures and tyre type
(on the LH centre pillar).
E - Serial number on bodywork.
F - Gearbox ident. reference - Factory serial no.
G-Engine legislation type - Factory serial no.
GENERAL
Angl-t1-page001-36-2005 9/01/06 9:12 Page 1
2
GENERAL
Structure Version (4)
J Family (1) Depollution levels
M Bodywork (2) L3 L4 L5 US Others K Alcohol
JM HFXC/IF HFX Engine (3) W3 83/87 K' L3/L4 L5
C Version (4) Manual 5-speed gearbox A B C P V 5 8 1
/IF Variant (5) Manual 4-speed gearbox E F R W 6 9 2
Family (1) Manual 6-speed gearbox G H S X 3
J C2 Automatic 6-speed gearbox D J N U
Bodywork (2) Axle and/or gearbox gears K L T Y 7 0 4
G3-door saloon not
convertible from van Other possible combinations M
M 3-door saloon (4 seater) No gearbox Z
Engine (3) Variants (5)
HFX 1.1i TU1JP Entreprise convertible T
KFV 1.4i TU3JP Integral alternator-starter (ADIN) AD
NFU 1.6i 16V TU5JP4 Without FAP SF
NFS 1.6i 16V TU5JP4S Fiscal incentives IF
8HX 1.4 HDi DV4TD Piloted manual gearbox P
8HZ 1.4 HDi DV4TD Downgraded depollution D (car or van not
convertible from van) TD (convertible from van)
LPG dual fuel GPL (cylindrical tank) GL (ring-shaped tank)
STT2 (stop and start) S
IDENTIFICATION OF VEHICLES
Type approval
Angl-t1-page001-36-2005 9/01/06 9:12 Page 2
GENERAL
3
E1AP09HD
IDENTIFICATION OF VEHICLES
A-Cold stamp
(cold stamp engraved on the bodywork).
B - Manufacturer's name plate
(on the LH centre pillar).
C - AS/RP No. and RP paint code
(on the front pillar on driver's side).
D - Tyre pressures and tyre type
(on the front pillar on driver's side).
E - Serial number on bodywork.
F - Gearbox ident. reference - Factory serial no.
G-Engine legislation type - Factory serial no.
C3
Angl-t1-page001-36-2005 9/01/06 9:12 Page 3
4
GENERAL
Structure Version (4)
F Family (1) Depollution levels
C Bodywork (2) L3 L4 L5 US Others K Alcohol
FC HFXC/IF HFX Engine (3) W3 83/87 K' L3/L4 L5
C Version (4) Manual 5-speed gearbox A B C P V 5 8 1
/IF Variant (5) Manual 4-speed gearbox D E F R W 6 9 2
Family (1) Manual 6-speed gearbox G H S X 3
F C3 Axle and/or gearbox gears J K L T Y 7 0 4
Bodywork (2) Other possible combinations M N U
C5-door saloon
(5-seater) No gearbox Z
LSport or leisure
(if different from base C)
R5-door saloon not
convertible from van
T5-door saloon
(if different from base N)
IDENTIFICATION OF VEHICLES
Type approval
Angl-t1-page001-36-2005 9/01/06 9:12 Page 4
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