CKD AF5000 Series Manuale utente

ＣＫＤCorporation

08-2210theditionSM-12262-A

MAINLINEFILTER

AF5000SERIES

AF5016P,S,M,X-50

AF5032P,S,M,X-80

AF5048P,S,M,X-100

AF5064P,S,M,X-100

AF5080P,S,M,X-150

AF5096P,S,M,X-150

AF5128P,S,M,X-150

AF5160P,S,M,X-200

AF5192P,S,M,X-200

AF5256P,S,M,X-200

INSTRUCTIONMANUAL

●

Besuretoreadthismanualbeforeinstallingandoperating

yourMainlinefilter.

●

Keepthismanualwithinthereachofanoperatorallthe

time.

ThankyouforadoptingMainlinefilter.

ReadthisbookletandunderstandideaforefficientutilizationofMainlinefilter

anditsproperoperationaswehavelinedupfundamentalsuggestionsregarding

itsinstallation,operationandmaintenance.

Keepthisbooklethandyforquickreference.

Pleasebeadvisedinadvancethattheremaybesomediscrepanciesbetweenproducts

andcontentsofthisbookduetoimprovementofspecificationafterprinting.

INSTRODUCTION

ThisMainlinefiltermustbeoperatedbyapersonwhohasbasicknowledgeof

electric,compressedair,liquid,piping,refrigerant,etc.Wearenotresponsible

foranyaccidentscausedwhenapersonwhodoesnothavethebasicknowledgeor

whoisnotwelltraineddoesinstallation,operation,repair,etc.

ImproperoperationmaycausepoorperformanceoftheMainlinefilterormaycause

accidents.

WeappliedavarietyofsafetymeasurestoourMainlinefilter,butimproper

handlingofMainlinefiltercouldcauseaccidents.Thus,besuretoreadandfully

understandthismanualbeforeusingthem.

“

Savethisinstructionmanual

”

ThisMainlinefilterisindustrials.BesuretofullyattendtousingtheMain

linefilter.

Safetyinstructions

TableofContents

1. PRODUCTS

1-1Specifications 1

1-2Externaldimensions 5

2. CAUTIONS

2-1FormalitieswheninstalledMainlinefilter 6

2-2Operationalcautions 6

3. OPERATION

3-1Priortoopeningairvalve 7

4. INSTALLATION

4-1Placeofinstallation 8

4-2Installation 10

4-3Piping 11

4-4Wiringmethod 13

4-4-1Indicatorwithdiff.press.switch 13

4-4-2Draindischarger(DBV1003D) 14

5. MAINTENANCE

5-1Observationofindicatorwithdiff.press.switch 15

5-2Timingofelementreplacement 15

5-3Replacementprocedureofelement  16

5-4Inspectionofdraindischarger 17

5-4-1Draindischarger(DBV1003D) 17

5-4-2Draindischarger(5100-4C) 19

5-5Expendableparts 20

5-6ReplacementprocedureofIndicatorwithdiff.press.switch 21

6. MODELCODING

1-1.Specifications

AF5000PTYPE

Modelcoding

Item

AF5016P-50

AF5032P-80

AF5048P-100

AF5064P-100

AF5080P-150

AF5096P-150

AF5128P-150

AF5160P-200

AF5192P-200

AF5256P-200

Permissiblemax.airflowm

/min(ANR)

16 32 48 64 80 96 128 160 192 256

Fluidused Compressedair

OperatingpressurerangeMPa 0.08〜1.0

WithstandingpressureMPa 1.5

Workingtemperaturerange℃ 5〜60

Removalparticlesizeμm 3

Initialoperatingpressuredrop

MPa Within0.005

Nominaloperatingpressuredrop

MPa 0.01

Maximumpermissibledifferentialpressure

MPa 0.035

’

tyofelement 1 2 3 4 5 6 8 10 12 16

PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B

Masskg 38 76 78 107 140 167 223 232 269 330

Material Body Stainlesssteel

Upperflange Stainlesssteel

Diff.press.switch

SetpressureMPa 0.04±0.01

Contact Singleterminalacontact

MaximumswitchedcurrentA 0.5

MaximumswitchedvoltageVDC 200

MaximumswitchedpowerW 10

Maximuminitialcontact

resistance(includingleads)mΩ 300

Draindischarger(Modelcode:DBV1003D)

Portsize G

orφ8-10mmhosejoint

Electricpower SinglephaseAC95V〜AC240V±10%50/60Hz

Note1. FLGisflangeof10K.

Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure

dropof0.005MPa.

Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric

pressurewithatemperatureof20℃andrelativehumidity65%.

Note4. G

canconnectedwiththeR

.

１．

PRODUCTS

AF5000STYPE

Modelcoding

Item

AF5016S-50

AF5032S-80

AF5048S-100

AF5064S-100

AF5080S-150

AF5096S-150

AF5128S-150

AF5160S-200

AF5192S-200

AF5256S-200

Permissiblemax.airflowm

/min(ANR)

16 32 48 64 80 96 128 160 192 256

Fluidused Compressedair

OperatingpressurerangeMPa 0.08〜1.0

WithstandingpressureMPa 1.5

Workingtemperaturerange℃ 5〜60

Removalparticlesizeμm 0.3

Oilremovalmg/m

 0.5(Atinlettemperature21℃)

Initialoperatingpressuredrop

MPa 0.007

Nominaloperatingpressuredrop

MPa 0.014

Maximumpermissibledifferentialpressure

MPa 0.035

’

tyofelement 1 2 3 4 5 6 8 10 12 16

PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B

Masskg 38 76 78 107 140 167 223 232 269 330

Material Body Stainlesssteel

Upperflange Stainlesssteel

Diff.press.switch

SetpressureMPa 0.04±0.01

Contact Singleterminalacontact

MaximumswitchedcurrentA 0.5

MaximumswitchedvoltageVDC 200

MaximumswitchedpowerW 10

Maximuminitialcontact

resistance(includingleads)mΩ 300

Draindischarger(Modelcode:DBV1003D)

Portsize G

orφ8-10mmhosejoint

Electricpower SinglephaseAC95V〜AC240V±10%50/60Hz

Note1. FLGisflangeof10K.

Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure

dropof0.007MPa.

Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric

pressurewithatemperatureof20℃andrelativehumidity65%.

Note4. G

canconnectedwiththeR

.

AF5000MTYPE

Modelcoding

Item

AF5016M-50

AF5032M-80

AF5048M-100

AF5064M-100

AF5080M-150

AF5096M-150

AF5128M-150

AF5160M-200

AF5192M-200

AF5256M-200

Permissiblemax.airflowm

/min(ANR)

16 32 48 64 80 96 128 160 192 256

Fluidused Compressedair

OperatingpressurerangeMPa 0.08〜1.0

WithstandingpressureMPa 1.5

Workingtemperaturerange℃ 5〜60

Removalparticlesizeμm 0.1

Oilremovalmg/m

 0.1(Atinlettemperature21℃)

Initialoperatingpressuredrop

MPa 0.01

Nominaloperatingpressuredrop

MPa 0.02

Maximumpermissibledifferentialpressure

MPa 0.035

’

tyofelement 1 2 3 4 5 6 8 10 12 16

PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B

Masskg 38 76 78 107 140 167 223 232 269 330

Material Body Stainlesssteel

Upperflange Stainlesssteel

Diff.press.switch

SetpressureMPa 0.04±0.01

Contact Singleterminalacontact

MaximumswitchedcurrentA 0.5

MaximumswitchedvoltageVDC 200

MaximumswitchedpowerW 10

Maximuminitialcontact

resistance(includingleads)mΩ 300

Draindischarger(Modelcode:5100-4C)

Portsize Rc

Note1. FLGisflangeof10K.

Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure

dropof0.01MPa.

Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric

pressurewithatemperatureof20℃andrelativehumidity65%.

AF5000XTYPE

Modelcoding

Item

AF5016X-50

AF5032X-80

AF5048X-100

AF5064X-100

AF5080X-150

AF5096X-150

AF5128X-150

AF5160X-200

AF5192X-200

AF5256X-200

Permissiblemax.airflowm

/min(ANR)

16 32 48 64 80 96 128 160 192 256

Fluidused Compressedair

OperatingpressurerangeMPa 0.08〜1.0

WithstandingpressureMPa 1.5

Workingtemperaturerange℃ 5〜30

Inletatmosphericdewpoint℃ -17

Inletoilconcentrationmg/m

 0.01

Methodoffiltration Absorptionbyactivatedcarbon

Objectsoffiltration Oilvapor,varioushydrocarbons

(carbonmonoxide,carbondioxide,methane,andethanecannotbefiltered)

Oilremovalmg/m

 0.003(Atinlettemperature21℃)

Pressuredrop MPa Within0.007

’

tyofelement 1 2 3 4 5 6 8 10 12 16

PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B

Masskg 38 76 78 107 140 167 223 232 269 330

Material Body Stainlesssteel

Upperflange Stainlesssteel

Note1. FLGisflangeof10K.

Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure

dropof0.007MPa.

Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric

pressurewithatemperatureof20℃andrelativehumidity65%.

Model Portsize A B C D E F G H J K

AF5032※-80 FLG3

”

 500 1255 1495 φ400 12-M22×80 M12 600 φ380 210 φ15

AF5048※-100 FLG4

”

 500 1255 1495 φ400 12-M22×80 M12 600 φ380 210 φ15

AF5064※-100 FLG4

”

 550 1270 1522 φ445 16-M22×80 M16 600 φ440 250 φ15

AF5080※-150 FLG6

”

 600 1300 1606 φ490 16-M22×80 M20 600 φ480 280 φ15

AF5096※-150 FLG6

”

 650 1320 1630 φ560 16-M24×90 M20 600 φ540 320 φ15

AF5128※-150 FLG6

”

 700 1350 1693 φ620 20-M24×90 M20 600 φ610 350 φ15

AF5160※-200 FLG8

”

 700 1350 1693 φ620 20-M24×90 M20 600 φ610 350 φ15

AF5192※-200 FLG8

”

 750 1360 1709 φ675 20-M24×100 M20 600 φ670 400 φ15

AF5256※-200 FLG8

”

 850 1400 1786 φ745 20-M30×110 M24 600 φ730 450 φ15

Note ※IndicationbyP･S･M･X

1-2.Externaldimensions

2-1.FormalitieswheninstalledMainlinefilter

MainlinefilterisclassifiedPressurevesselsubjecttoSafetyRegulation

ofPressureVessel.

SafetyRegulationofPressureVessel

AsmodelsAF5032-AF5256areappliedasSecondClassPressureVesselaccording

toBoilerandPressureVesselSafetyRegulationbylegislationofMinistry

oflabor,theyareaccompaniedbyacertificateforwithstandingpressureof

theSecondClassPressureVessel.

Duringuseofthismachine,keepthiscertificateinyourpossession.

2-2.Operationalcautions

1) AirflowratethroughMainlinefiltermustnotexceedprocessedairflowrate.

Otherwise,waterand/ordustincompressedaircouldnotberemoved.

2) WhenpressurizingMainlinefilterwhichisset-upinfrontorintherearof

valves,operatevalve,etc.slowlyenoughsothatindexofindicatorwithdiff.

press.switchmaynotexceedmax.range.Rapidoperationofvalvemaydamage

filterelementandindicatorwithdiff.Press.switch.Incasethatindicator

withdiff.press.switchpointsover0.035MPaduringpressurizing,water,dust

and/oroilcouldnotberemovedbyelement.

3) Whenreleasingpressurefrompiping,releaseitslowlyatsecondarysideof

Mainlinefilter.Ifreleasedatprimaryside,reverseflowmayariseinMain

linefilter,resultingindamageofindicatorwithdiff.press.switchand

element.

4) Donotusethedryerforpneumaticcaissonshieldorrespiratorymedicalequipment.

※Itcouldcauseanaccidentincludesinjury.

5) Donotusethedryerfortransportationdevicessuchasautomobile,shipetc.

※Vibrationcouldbeacauseofbreakdownoftheinternalcomponents.

２．

CAUTIONS

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