Clarke CAG800B Manuale di installazione e funzionamento

OPERATING & MAINTENANCE

INSTRUCTIONS

GC0616

4½” (115mm) ANGLE GRINDER

MODEL NO: CAG800B

PART NO: 6472010

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Angle Grinder.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Your Angle Grinder has been designed to give long and trouble free service. If,

however, having followed the instructions in this booklet carefully, you

encounter problems, take the unit to your local CLARKE dealer.

CONTENTS

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

1 x Angle Grinder 1 x Pair of Disc Retaining Flanges (fitted

1 x Auxiliary Handle 115mm Grinding Disc

1 x Pin Spanner 1 x Open Grinding Disc Guard

Pair Spare Carbon Brushes 1 x Closed Cutting Disc Guard

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

SAFETY SYMBOLS

The following safety symbols may be found on the machine.

Wear ear protection

Wear eye protection

Not suitable for wet grinding

Read instruction manual before use

Wear hand protection

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and well lit. Cluttered and dark areas invite

accidents.

2. Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Anyone

entering the work area must wear personal protective equipment.

Distractions can cause you to lose control and fragments of work or a

broken disc may fly away and cause injury.

4. Store power tools properly when not in use. Abrasive products should be

stored in a dry, secure place out of the reach of children

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions or use discs that require

liquid lubricants. Water entering a power tool will increase the risk of

electric shock.

3. Do not abuse the power cable. Never use the cable for carrying, pulling or

unplugging the power tool. Keep the cable away from heat, oil, sharp

edges or moving parts. Damaged or entangled cables increase the risk of

electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for

outdoor use. Use of a cable suitable for outdoor use reduces the risk of

electric shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in personal injury.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. Use personal protective equipment. Always wear eye protection. Safety

equipment such as dust mask, non-skid safety shoes, hearing protection

and a workshop apron capable of stopping small abrasive or workpiece

fragments.

3. Avoid accidental starting. Ensure the switch is in the off position before

plugging in. Carrying power tools with your finger on the switch or plugging

in power tools that have the switch on invites accidents.

4. Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may

result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations. Dress

properly. Do not wear loose clothing or jewellery.

6. Keep your hair, clothing and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in moving parts.Keep the

work area clean and tidy.

7. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

8. Hold the power tool by insulated gripping surfaces only, when performing

an operation where the cutting tool could contact hidden wiring or its own

cable. Contacting a live wire may make exposed parts of the power tool

live and give the operator an electric shock.

9. Never lay a power tool down until it has come to a complete standstill. The

rotating accessory may grab the surface and pull the tool out of your

control.

10. Do not run the power tool while carrying it at your side. Accidental contact

with a spinning accessory could snag on clothing and pull the tool to your

body.

11. Regularly clean the power tool’s air vents. The motor fan will draw dust

inside the housing and accumulation of material could cause electrical

hazards.

12. Avoid operator fatigue. Stop the power tool at regular intervals for a short

break to rest hands and arms.

13. Maintain your tools. Keep all handles and grips dry and clean.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ANGLE GRINDER SAFETY INSTRUCTIONS

1. Before starting work, always consider the following: The use of hand held

angle grinders for grinding and cutting operations can present risks to the

user. Full observation of the safety instructions in this user guide is essential.

2. Before undertaking grinding or cutting operations, always consider the

following: Is the grinding/cutting work necessary? Could a different tool be

used with less risk? (e.g. a fixed controlled cutting/grinding machine). Can

the work be sensibly positioned, secured and accessed so the operator

can maintain adequate control of the tool, taking into account, for

example the possible hazards associated with potential snatch/jamming of

a cutting disc. Is the cutting task too large for a hand held tool? If in doubt,

use an alternative lower risk solution or refer to qualified trade personnel.

3. Always use the correct tool for the job. Always assess the job. You should

never force a small angle grinder to do the job of a heavy tool. Do not use

tools for purposes not intended.

4. Always position the power cable clear of the spinning disc. If you loose

control, the cable may be cut or snagged and you hand drawn onto the

spinning disc.

5. Start up speed. Always allow the angle grinder to run up to full operating

speed before applying it to the job.

6. Applying the disc to the workpiece. Never bump the angle grinder disc on

the workpiece, or let the disc hit any other objects while grinding.

7. Do not abuse the mains lead. Never carry the tool by the mains lead or pull

it to disconnect it from the mains socket. Keep the mains lead away from

heat, oil and sharp edges.

8. Secure the work. Use clamps, or vices to hold the workpiece. Failure to

secure the workpiece could result in serious injury.

9. Remove adjusting keys and wrenches. Form the habit of checking to see

that keys and adjusting wrenches are removed from the tool before

turning it on.

10. Use outdoor extension leads. When the tool is used outdoors, only use

extension leads intended for outdoor use. Always make sure that the

extension lead is correctly rated.

11. Check damaged parts. A guard or other parts that are damaged should

be properly repaired or replaced, by an authorised service centre, unless

otherwise indicated in this user guide. Have defective switches replaced

by an authorised service facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

12. Accessories. Only use the recommended accessories. Ensure that the

wheels and discs are fitted in accordance with the manufacturer’s

instructions.

13. Only use discs that comply with EN12413 or EN13236. Make sure that the

disc used is suitable for the no load speed of the angle grinder. See

Specifications on page 16. Check that the speed marked on the wheel

dimensions are compatible with the grinder. Check that discs are

specifically for hand held angle grinder use.

14. Sparks and particles. Ensure that sparks and particles resulting from use do

not create a hazard, Use screens where appropriate.

15. Personal protective equipment. Always use protective safety glasses and

hearing protectors. Use other protective equipment such as gloves, apron

and helmet where necessary. If working at floor level, always wear knee

pads.

16. Switching off. The disc will continue to rotate for a few seconds after the

angle grinder is switched off. Always wait until the disc has completely

stopped before putting the angle grinder down.

17. Use the disc guard. Do not use the angle grinder without the disc guard.

Make sure that the guard is securely fitted and positioned for maximum

safety before operating the angle grinder. Always use the correct guard for

cutting or grinding work as described in this manual.

18. The grinding surface of depressed centre wheels must be mounted below

the plane of the guard lip. An improperly mounted wheel that projects

above the plane of the guard lip cannot be adequately protected.

19. Holding the angle grinder. Always hold the angle grinder with both hands.

Ensure that the workpiece is kept at waist height where possible. Never use

the angle grinder between the legs whilst sitting on the floor.

20. Feed direction. For cutting, always feed the disc into the work so that an

upcutting action is achieved.

21. Spindle lock. Do not operate the spindle lock while the spindle is still

spinning.

22. Always take care to avoid kickback by maintaining a firm grip of the tool

and positioning your body and arm to resist kickback forces. Always use

the auxiliary handle for maximum control.

23. Never position your hand close to the rotating parts and take special care

when working in corners or with sharp edges, or any situation where the

disc could snag.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DISC SAFETY INSTRUCTIONS

1. Disc speed. Check the speed of the disc before fitting to your angle

grinder. Never use a disc with a rpm speed less than the rpm speed of your

angle grinder. See specification on page 18.

2. The outside diameter and thickness of your accessories must be within the

capacity rating of the power tool. The correct size accessories can be

correctly guarded and controlled.

3. Inspect the disc before fitting. Never use a disc that is chipped, cracked or

damaged. Fragments from a broken or damaged disc can cause serious

injury. Make sure that defective discs are destroyed and not used.

4. Handling and mounting discs. Bonded abrasive products are breakable

and shall therefore be handled with utmost care. The use of damaged or

improperly mounted or used abrasive products is dangerous and can

cause serious injuries.

5. Disc usage. Always refer to the label for specified usage and observe the

safety information. Do not use for purposes other than specified. Discs for

wet cutting applications must not be used with this angle grinder.

6. Use the correct disc. Always use the correct disc for it’s intended task. Using

the incorrect disc can cause serious injury.

7. Using the disc. Allow the disc and tool to do the work. Never force the disc

onto the workpiece as this could cause kickback and/or shatter the disc

causing serious injury. Kickback can occur in the event of a disc jam.

8. Cutting discs. Do not use cutting discs for side grinding. Do not put

sideways pressure on cutting discs.

9. Do not use reducing bushes. Do not use separate reducing bushes or

adapters to adapt large hole abrasive wheels. Do not force a disc onto a

machine or alter the size of the arbor hole.

10. Never use a damaged disc. Inspect each disc before each use for chips,

cracks, excess wear. If the tool or accessory is dropped, inspect for

damage or install a new accessory. After fitting the accessory, position

yourself away from the plane of the rotating accessory and run the tool at

full speed. damages discs are likely to break apart during this test.

11. Handling and storing discs.Abrasive products shall be handled and

transported with care. Abrasive products shall be stored in such a manner

that they are not subjected to mechanical damage and harmful

environmental influences.

12. Always use undamaged mounting flanges that are of the correct size and

shape for your cutting or grinding disc. Proper flanges support the disc and

reduce the possibility of breakage.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked N.

• The wire which is coloured Brown must be connected to the terminal which is

marked L.

We strongly recommend that this machine is connected to the mains supply via a

Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

This symbol indicates that this is a Class II product, and does not

require an earth connection.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Spindle Lock Button 6 On/Off Trigger Switch

2 Threaded hole (for handle) 7 Auxiliary Handle

3 Rear Handle 8 Grinding Disc Guard

4 Mains Lead 9 Grinding Disc

5 Trigger Lock Button

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