Clarke STRONG-ARM CTJ2B Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

05/08

HYDRAULIC TROLLY JACK

MODEL NO: CTJ2B, CTJ2MB

PART NO: 7623035, 7623040

INTRODUCTION

Thank you for purchasing this CLARKE Hydraulic Trolly Jack

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model number CTJ2B CTJ2MB

Part number 7623035 7623040

Length (not including handle): 452 mm 452 mm

Width 188 mm 188 mm

Height of lifting cup (at rest): 130 mm 130 mm

Maximum lifting height from floor: 338 mm 338 mm

Distance raised per stroke: 6.5 mm 6.5 mm

Weight 8.5 kg 8.5 kg

Number of full strokes to maximum height: 32 32

Rated capacity 2 Tonnes 2 Tonnes

SAFETY PRECAUTIONS

1. This jack is for lifting only, do not move a load using the jack as a dolly

2. Always inspect the jack before use. Make sure that all parts are in good

condition and operating smoothly, and that no cracks or distortion is

apparent. If in doubt do not use. Have the parts replaced or consult your

CLARKE dealer.

3. Make sure that the jack is on a firm solid base, and there is no possibility of it

slipping when under load.

4. Make sure the load is taken by the full saddle and that the point of lift on

the load, is of sufficient strength to support the full load adequately.

5. Always use supports to stabilise the load once lifted. NEVER work on or

under a load unless it is fully and adequately supported. NEVER rely upon

the jack to hold the load in position.

6. Never push a load off the jack.

7. Ensure that all personnel are well clear of a load being raised, or lowered.

8. NEVER exceed the rated load for the jack (See “Specifications” on

page 2.).

9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

SPARE PARTS

The following user serviceable parts are available from your Clarke dealer, or

Clarke International Parts Department.

1. Saddle

2. Castor Assembly

3. Front Wheel Assembly

4. Operating Lever

5. Carrying Handle

OPERATION

NOTE: Where included, the carrying handle should be attached by

clipping it over the two large nuts at the main arm pivot. see

photograph on the front cover.

Ensure the load is chocked and stable and on firm level ground

1. Position the jack so that the saddle is directly beneath the lifting point and

that there are no obstacles to prevent a clean lift, also, make sure that all

personnel are well away from the area, before raising the vehicle.

• Consult the vehicle handbook to determine the correct lifting points.

USING THE TROLLEY JACK

Release Valve

Place the operating lever over the

release valve and turn it fully

clockwise to close the valve.

Jacking Port

Place the operating lever in the

jacking port and pump the

operating lever so that the saddle

rises to the lifting point.

• Raise the vehicle to the

required level.

3. Place axle stands directly

beneath suitable support points,

4. Place the operating lever over the release valve and VERY carefully turn

the handle anti-clockwise to lower the load on to the axle stands.

• Ensure the axle stands are centred about the support point and

perfectly stable before full weight is taken.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage

internal components.

5. Remove the jack from the vehicle.

NOTE: The jack will move slightly during operation. It is important

therefore that the immediate vicinity is clean and completely

free from debris.

MAINTENANCE

BEFORE USE.

Inspect for distortion of components, and security of all nuts and bolts. If in

doubt, do not use. Have damaged parts repaired or replaced. If necessary,

consult your CLARKE dealer.

EVERY 6 MONTHS

1. Oil all joints, linkages and front wheel hubs.

2. Apply grease to the caster bearings.

NOTE: Lubrication and cleanliness is important as dirt, rust etc can

cause a jerky action which could damage internal components.

ANNUALLY

Carry out a thorough inspection for serviceability of components & check for

oil leaks. Only a very slight oil seepage is permissible. If a leak is evident, do not

use jack and consult your CLARKE dealer.

STORAGE

Store in a dry place, with the ram fully retracted, where it cannot be

attacked by the elements. If stored for long periods, inspect at least once a

year, clean and re-oil. For servicing, contact your CLARKE dealer, or CLARKE

International Service Department.

For Spare Parts and Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Jack Will Not

Raise The Load

Low Oil Level 1. Make sure the ram is fully retracted by turning the handle

fully anti-clockwise.

2. Turn the release valve fully anti-clockwise and remove it.

3. If necessary, top up to the required level

4. Only use clarke hydraulic oil (part no. 3050830 for a 1 litre

bottle.

5. Replace the release valve, closing it fully, then pump

handle until the arm reaches its full height.

6. Open release valve and step on saddle forcing it to lower

as quickly as possible. repeat this procedure three or four

times.

7. Finally, raise jack under load to test its operation.

Air In The System 1. Open release valve and pump handle fully, 6 or 7 times to

purge air.

2. Close release valve and try again.

Release Valve

Seat Dirty

1. Pull lifting arm up and down a few times with the release

valve open. if necessary, the valve may be removed and

the valve seat cleaned.

Jack Lowers

Under Load.

Discharge Valve

Held Open

1. Follow the procedure for “low oil level” above.

Release Valve

Held Open/dirty

1. Pull lifting arm up and down a few times with the release

valve open. if necessary, the valve may be removed and

the valve seat cleaned.

Jack Will Not Lift

Full 2 Tonne

Air May Be

Trapped In The

System

1. Open release valve and pump handle fully, 6 or 7 times to

purge air.

2. Close release valve and try again.

If any of these remedies fail to restore your jack, consult your CLARKE dealer

• The oil level should be level with the bottom of

the threads inside the oil chamber.

DECLARATION OF CONFORMITY

This is an important document and should be retained.

CTJ Trolley jack DOC- RV1.doc Page 1 of 1

We declare that this product complies with the following directives:

98/37/ EC Machinery Directive.

The Following Standards have been applied to the product:

The technical documentation required to demonstrate that the products meet the

requirements of the Machinery directive has been compiled and is available for inspection

by the relevant enforcement authorities.

The CE mark was first applied in: 2005

Product Description: 2 Ton Trolley Jack

Model number(s): CTJ2B

Serial / batch Number: Current Manufacture.

Date of Issue: 09-07-08

Signed

A.C.AIKEN

Senior Manager Clarke International.

DECLARATION OF CONFORMITY

This is an important document and should be retained.

CTJ2MB Trolley Jack DOC-RV1.doc Page 1 of 1

We declare that this product complies with the following directives:

98/37/ EC Machinery Directive.

The Following Standards have been applied to the product:

The technical documentation required to demonstrate that the products meet the

requirements of the Machinery directive has been compiled and is available for inspection

by the relevant enforcement authorities.

The CE mark was first applied in: 2005

Product Description: 2 Ton DIY Trolley Jack In Plastic Case

Model number(s): CTJ2MB

Serial / batch Number: Current Manufacture.

Date of Issue: 09-07-08

Signed

A.C.AIKEN

Senior Manager Clarke International.

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