Clarke 6505512 Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

GC1115

5-SPEED DRILL PRESS

MODEL NO: CDP102B

PART NO: 6505512

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Drill Press.

Before attempting to use this Drill Press please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. Please pay particular attention to all sections of these instructions

that display warning symbols and notices.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste.

Any tools, accessories and packaging should be sorted, taken to a

recycling centre and disposed of in a manner which is compatible

with the environment.

Recycling packaging reduces the need for landfill and raw

materials. Re-use of recycled materials decreases pollution in the

environment. Please re-cycle packaging where facilities exist.

Check with your local council authority for recycling advice.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS

WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT

THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. ALWAYS ensure that air can circulate around the machine and that the air

vents are unobstructed.

2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches

invite accidents.

3. NEVER over-reach. Keep proper footing and balance at all times.

4. NEVER store equipment in a wet/damp environment or expose to rain.

5. KEEP other persons away. Do not let persons, especially children, not

involved in the work, touch the tool or extension cable and keep them

away from the work area.

6. NEVER operate a machine when under the influence of alcohol, drugs or

medication.

7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that

you will not be working in your own shadow.

8. Do not use power tools in the presence of flammable liquids or gasses.

9. Stay alert, watch what you are doing, use common sense and do not

operate the power tool when you are tired.

CARE OF POWER TOOLS

1. Read this manual carefully. Learn the machines applications and

limitations, as well as the specific potential hazards peculiar to it.

2. ALWAYS keep guards in place and in working order. A guard or other part

that is damaged should be properly repaired or replaced by an authorised

service centre, unless otherwise indicated in this instruction manual.

3. Remove any adjusting keys or wrenches before starting. Form the habit of

checking to ensure that keys, wrenches and tools are removed from the

machine.

4. Don’t force the machine and use the correct tools/bits. It will do the job

better and safer, at the rate for which it was intended.

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS

SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC

SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL

THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT

AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. ALWAYS disconnect the machine from the power supply before carrying

out any servicing or changing of accessories.

6. Before further use of the tool, it should be carefully checked to determine

that it will operate properly and perform its intended function. Check for

alignment of moving parts, binding of moving parts, breakage of parts,

mounting or other condition that may affect its operation.

7. Have defective switches repaired by your Clarke Service Department. Do

not use a tool if the switch does not turn it on and off.

8. ALWAYS check for any damage or any condition that could affect the

operation of the machine. Damaged parts should be properly repaired.

9. NEVER remove the cover panel unless the machine is disconnected from

the power supply, and never use the machine with cover panels removed.

10. Have your machine repaired by a qualified person. This machine complies

with the relevant safety rules. Repairs should only be carried out by

qualified persons using original spare parts, otherwise this may result in

considerable danger to the user.

11. NEVER use this product for any other purpose than that described in this

booklet.

12. NEVER abuse the power cable by yanking the cable to disconnect it from

the socket. Keep the cable away from heat, oil or sharp edges.

13. Guard against electric shock. Avoid body contact with earthed surfaces.

14. If the machine should be used outdoors, use only extension cables

intended for outdoor use and marked accordingly.

15. Avoid accidental starting by making sure the power switch is off before

plugging in the power cable.

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

1. IMPORTANT: You should not operate this machine unless you are thoroughly

familiar with drilling machines and drilling techniques. If there is any doubt

whatsoever you should consult a qualified person.

2. NEVER operate the machine until it is completely assembled and you have

read and understood this entire manual.

CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND

CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR

IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO

PROPERTY MAY RESULT.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. ALWAYS use clamps or a drill vice bolted to the table, to hold the work. It

should never be held with bare hands.

4. ALWAYS shut off the power & remove drill bit before leaving the machine.

5. ALWAYS make all adjustments with the power off.

6. ALWAYS use the correct drilling speeds for the drill size and the type of

material being drilled.

7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF

and do not leave until it has come to a complete stop.

8. ALWAYS remove and store the drill bits when you have finished work.

9. NEVER attempt to drill into a workpiece that does not have a flat surface

unless a suitable support is used.

10. ALWAYS stop the drill before removing workpieces, work supports or swarf

from the table.

11. Keep drills sharp and clean for best and safest performance. Follow

instructions for changing accessories.

12. Adjust the table or depth stop to avoid drilling into the table surface.

13. ALWAYS be sure that the drill bit is securely locked in the chuck.

14. NEVER assemble or set up any work on the table while the drill is running.

15. ALWAYS ensure the table lock is tight before starting the drill.

16. Keep handles dry, clean and free from oil and grease.

17. ALWAYS keep hands and fingers away from the drill bit.

PROTECTIVE CLOTHING

1. Dress properly. Loose clothing or other jewellery may get caught in moving

parts. Non-slip footwear is recommended. Wear protective hair covering to

contain long hair.

2. ALWAYS wear safety glasses. (Everyday glasses are not safety glasses.)

3. Wear a face mask if drilling into any material which produces dust.

WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE

HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL

VENTILATED AREA. USE A DUST COLLECTION SYSTEM IF POSSIBLE.

WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER THAN

ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK

OF PERSONAL INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a Residual

Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW & GREEN = EARTH

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Head & Motor Assembly 7 Chuck Guard Assembly

2 Table 8 Depth Stop Assembly

3 Column 9 Hex Key (3mm and 4mm)

4 Base 10 Table Locking Handle

5 Chuck 11 Feed Handles (x 3)

6 Chuck Key 12 Bolts (x 3)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

The drill press is delivered with the components shown on page 7.

Check the parts against the list on page 7. Should there be any deficiencies or

damage, you should contact your CLARKE dealer immediately where the

product was originally purchased. Do not discard the packaging until the

machine is assembled. The packaging consists of cardboard and

appropriately marked materials which can be sent to a re-cycling facility.

To protect the machine parts from moisture, a protective coating of light

machine oil will have been applied to the outside surfaces. Remove any

excess with a paper towel.

Take care when lifting the head assembly, considering its weight.

ASSEMBLY

This machine is designed for bench mounting and before use, it should be

mounted and securely bolted to a strong, heavy workbench, of sufficient

height that you will be standing upright when working.

Ensure the work place is adequately lit, and that you will not be working in your

own shadow.

COLUMN TO BASE

Bolt the column to the base with the bolts and washers provided.

NOTE: Ideally, the base with column attached, should be firmly bolted to

the workbench prior to the assembly of other components.

TABLE TO COLUMN

1. Thread the table locking handle

into the table support and leave it

loose at this stage.

2. Slide the table support with the

table, over the column as shown

in Fig 1, and allow it to rest against

the base.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

HEAD TO COLUMN

1. Lift the head assembly and locate

it on top of the column, ensuring it

slides home fully.

NOTE: It may be necessary to

unscrew both the head

locking set screws slightly, to

ensure they do not protrude

internally, as this would

prevent the head from

sliding fully into position.

2. Align the head with the base, and

firmly secure it to the column with

the set screws as shown in Fig 2.

Tighten with the hex key supplied.

3. Screw the three feed handles

firmly into the hub as shown in Fig

CHUCK GUARD ASSEMBLY

This must be fitted before the chuck is

installed.

1. Slide the chuck guard assembly

over the drive spindle and tighten

the pinch bolt at the rear of the

assembly shown in Fig 4.

ASSEMBLING THE DEPTH STOP

1. Slide the end of the threaded rod

through the bracket on the side of

the head, then through a washer

and through the hole in the top of

the chuck guard support as

shown in Fig 5.

2. Secure with the nut from beneath,

locking the depth stop to the

chuck guard and the spindle

assembly. (In use, as the spindle is

moved downwards, the depth

stop will move by the same amount).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Add the two adjustment locknuts

nuts to the depth stop and slide

the pointer to the tip of the stop

rod as shown in Fig 6.

• The pointer may be zeroed by

sliding it up or down on its

mounting.

INSTALLING THE CHUCK

1. With the chuck guard lifted clear

of the spindle, slide the work table

up the column to within 6" of the

spindle.

2. Fully open the jaws of the chuck

using the chuck key supplied.

3. Put a piece of scrap wood on the

table to protect the chuck nose

as shown in Fig 7.

4. Ensuring all parts are thoroughly

clean, dry, and burr free, place the chuck over the end of the spindle and

pull the spindle down using the feed handles. Press the chuck jaws hard

against the piece of scrap wood until the chuck is forced home. Discard

the scrap wood.

5. When the chuck is installed, turn the chuck guard around so that the shield

is facing the front and tighten the pinch bolt to align the guard.

TENSIONING THE DRIVE BELT

The drive belt is pre-installed as in Fig

8, but should it require tensioning,

proceed as follows:

1. Open the cover to access the

belt.

• Tension is correct when the belt

deflects by approx. ½” at its

centre, when using reasonable

thumb pressure.

2. To adjust the belt, undo the belt

tension locking knob shown in Fig 9, to relieve the tension on the belt.

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