Clarke CAT108 (1/2) Manuale

REVERSIBLE RATCHETS

Part Nos: 3120110 & 3120116

GC0409

MODEL CAT108 (1/2”) & CAT109 (3/8”)

OPERATING & MAINTENANCE

INSTRUCTIONS

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use the reversible ratchet, please read this manual

thoroughly and follow the instructions carefully. In doing so you will ensure the

safety of yourself and that of others around you, and you can look forward to

the reversible ratchet giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIROMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools,

accessories and packaging should be sorted, taken to a recycling

centre and disposed of appropriately.

PARTS & SERVICING

For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: Parts@clarkeinternational.com

SERVICE: [email protected]

CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Parts & Service Contacts ....................................................................... 2

Table of Contents ................................................................................... 3

Overview ................................................................................................ 3

General Safety Precautions .................................................................. 4

Air Supply Requirements ....................................................................... 5

Assembly ................................................................................................ 6

Operation ............................................................................................... 7

Maintenance .......................................................................................... 8

Accessories ............................................................................................ 8

Troubleshooting ...................................................................................... 9

Parts Lists and Diagrams ..................................................................... 10

Technical Specification ....................................................................... 11

Vibration Emissions .............................................................................. 12

Declaration of Conformity .................................................................. 14

OVERVIEW

The CAT108 and CAT109 Reversible Ratchets are ideal for use in garages and

workshops. The tool features a steel angle head & aluminium body, front

exhaust & ergonomic grip.

Unpack and lay out the components, checking against the following list. Any

damage or deficiency should be reported to your CLARKE dealer

immediately.

• Reversible ratchet

• Male Snap Connector

• Bottle of Airline Oil

• Operators Manual (this document)

Your reversible ratchet has been designed to give long and trouble free

service. If, however, having followed the instructions in this booklet carefully,

you encounter problems, take the unit to your local CLARKE dealer.

SAFETY PRECAUTIONS

WORK ENVIRONMENT

• Keep the work area clean and tidy.

• Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

• Keep children and visitors away - Do not let children handle the tool.

Make sure that any other persons in the work area are dressed suitably

and are wearing eye and ear protectors.

• Keep the air supply hose away from heat, oil and sharp edges.

• Do not fit the tool to any stand or clamping device that may damage the

tool.

GENERAL USE

• Stay alert and use common sense - do not use the tool when you are tired

or under the influence of alcohol, drugs or medication.

• Always wear eye protection when using the tool - eye protection must

provide protection from the front and the side.

• Always wear ear protectors when using the tool.

• Do not over-reach - keep proper footing and balance at all times.

• Never use any type of bottled gas as a source of power for the tool.

• Do not connect the air supply hose with your finger on the trigger of the

tool.

• Do not exceed the maximum pressure for the tool: 90 psi / 6.2 bar.

• Check hoses for leaks or worn condition before use and ensure that all

connections are secure.

• Do not use the tool for any other purpose than that described in this

booklet.

• Do not carry out any alterations or modifications to the tool.

• The tool should be serviced as required by your CLARKE dealer.

• Never use the tool if it is defective or operating abnormally.

• ALWAYS ensure the workpiece is firmly secured leaving both hands free to

control the tool.

• ALWAYS ensure the tool has stopped before putting it down after use.

• ALWAYS ensure that any attachments are correctly fastened before

connecting the tool to the power supply.

• Always disconnect from the air supply when:

a) Performing any maintenance.

b) The tool is not in use.

c) The tool will be left unattended.

d) Moving to another work area.

• Avoid damaging the tool for example by applying excessive force.

• ALWAYS maintain the tool with care. Keep it clean for best and safest

performance.

• Quick change air-line couplings should not be located at the tool. They

add weight and could fail due to vibration.

• DO NOT force or misuse the tool. It will do a better and safer job at the

rate for which it was designed.

• This tool vibrates during use. Vibration may be harmful to your hands or

arms. Stop using the tool if discomfort, a tingling feeling or pain occurs and

seek medical advice before resuming use.

TRANSPORTATION

• Never carry the tool by the air supply hose.

• Never carry the tool with your finger on the trigger.

STORAGE

• When not in use the tool must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

• Avoid storage in environments where the temperature is below 0oC.

AIR SUPPLY REQUIREMENTS

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE THOROUGHLY FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE

USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY.

• Air compressors used with the tool must comply with the appropriate

European Community safety directives.

• Use only clean, dry, regulated compressed air as a power source.

• A build up of moisture in the air compressor will accelerate wear and

corrosion in the moving parts. Ensure any moisture is drained from the

compressor daily and the inlet filter is kept clean.

ASSEMBLY

1. Remove the plastic blanking plug from the connection port of the tool as

shown in Fig 1.

2. Pour 2-3 drops of CLARKE airline oil into

the air inlet. This should be done

regardless of whether or not a

lubricated air supply is to be used.

3. Connect a suitable hose to the tool as

shown. Use the screw-in adapter

supplied if required.

4. Connect the other end of the hose to

the compressor.

(A whip hose with a quick fit coupling is

available from your CLARKE dealer).

5. Turn on the air supply and check for air

leaks. Rectify any found before

proceding.

The tool is now ready for use.

• If an unusually long air hose is required, (over 8 metres), line presure may

need to be increased.

A typical airline layout is

shown on the right. If an

automatic in-line filter/

regulator/lubricator unit

is used it will keep the

tool in good condition,

but should be regularly

checked and topped

up with oil.

IMPORTANT: If a filter/

lubricator unit is not used, the tool should be lubricated with 2 to 6 drops of oil,

at least once a day or after 2 hours work, depending upon the working

environment. The oil can be inserted through the airline connection point.

AIRLINE SAFETY

• Never exceed the maximum operating pressure for the tool. A pressure of

90psi with a flow of 4 cfm is required. Too high an air pressure will shorten

the life of the tool due to excessive wear.

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

Fig 1

OPERATING INSTRUCTIONS

IMPORTANT: Only use sockets designed for use with a ratchet wrench;- either

3/8" (10mm) for the CAT109 or 1/

2” (13mm) for the CAT108.

1 Select the socket you require.

2. Press the socket until it clicks into

place on the square drive.

3. Place the socket over the subject

nut.

• Take care that the socket is firmly

engaged on the nut to be

tightened or removed.

4. Squeeze the trigger against the

body of the tool to start as in Fig

5. Release the trigger to stop the

tool.

6. Always ensure the tool has

stopped before putting it down.

7. To change the direction, twist the

control at the tip of the tool to

either ‘F’ for forward or ‘R’ for

reverse as in Fig 3.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air pressure released.

2. Once the pressure has been released, disconnect the air supply hose from

the tool.

STORAGE

1. Store the tool safely in its box in a dry, secure environment.

2. If the tool is not to be used for longer than 24 hours, run a few drops of

CLARKE airline oil into the air inlet and run the tool for a few seconds to

ensure that the oil has been well distributed throughout the tool.

3. When storing, ensure the blanking plug is replaced on the airline

connector once the airline has been disconnected.

Fig 2

Fig 3

MAINTENANCE

WARNING! Make sure that the ratchet wrench is disconnected from the air

supply before starting any cleaning or maintenance procedures.

DAILY

• Drain water from the compressor air

tank and air-line.

• Pour a few drops of CLARKE air line

oil**, into the air inlet. This should be

carried out regardless of whether or

not an air line lubricator is used. If an

air-line lubricator is not used, this

procedure should be repeated after

every two to three hours of use.

WEEKLY

• Check the air inlet screen filter shown

in Fig 4 and clean if necessary.

CLEANING

• Keep the body of the tool clean and free from debris. Grit or gum deposits

in the tool may reduce efficiency.

• After extensive use, remove the inlet screen filter and flush out the

mechanism with gum solvent oil or an equal mixture of SAE No10 oil and

paraffin. Allow to dry before use.

SERVICE AND REPAIR

• Any major servicing and repairs should be carried out by your local

CLARKE dealer.

PERFORMANCE

Please note that factors other than the tool may effect its operation and

efficiency such as reduced compressor output, excessive drain on the airline,

moisture, or restrictions in the line, or the use of connectors of improper size or

poor condition which will reduce air supply.

**Clarke Airline Oil is available from your CLARKE dealer part no. 3050825.

ACCESSORIES

A wide range of accessories are available including filter/regulators,

lubricators, high pressure hoses, etc. Contact your CLARKE dealer for further

information, or call CLARKE International on 01992 565333.

Air Inlet Screen

Filter (located

here)

Fig 4

TROUBLESHOOTING

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Suitable Ratchet Wrench compatible socket sets include the following:

1700431 PRO31 10 piece 1/2” drive AF socket set

1700432 PRO32 10 piece 1/2” drive metric socket set

1700437 PRO37 7 piece 1/2” drive deep AF socket set

1700438 PRO38 9 piece 1/2” drive deep metric socket set

1700452 PRO52 6 piece 1/2” drive hex bit socket set

1700429 PRO29 9 piece 3/8” drive AF socket set

1700430 PRO30 9 piece 3/8” drive metric socket set

1700435 PRO35 8 piece 3/8” drive deep AF socket set

1700436 PRO36 8 piece 3/8” drive deep metric socket set

1700451 PRO51 6 piece 3/8” drive hex bit socket set

In the event that any of the above situations occurs, requiring the dismantling

and overhaul of the tool, contact your CLARKE International Service

Department on 020-8988-7400.

PARTS LIST AND PARTS DIAGRAM

oN noitpircseD oNtraP oN noitpircseD oNtraP

1paCwercS10801TACNOR31rotoR31801TACNOR

2gniR-O20801TACNOR41niP41801TACNOR

3gnirpS30801TACNOR51rednilyC51801TACNOR

4gniR-

O40801TACNOR61etalPtnorF61801TACNOR

5metSevlaV50801TACNOR71gniraeB71801TACNOR

6gulPtelnIriA60801TACNOR81rehsaW81801TA

CNOR

7niP70801TACNOR91gnisuoHraeG91801TACNOR

8reggirT80801TACNOR02raeGreldI02801TACNOR

9gnisuoH90801TACNOR12niPraeGrel

dI12801TACNOR

01gniraeBraeR01801TACNOR22taeSraeGreldI22801TACNOR

11etalPraeR11801TACNOR32tuNpmalC32801TACNOR

21edalB

rotoR21801TACNOR42noitceSesoN42801TACNOR

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