Clean Logix FBHS-MR Manuale utente

USER

MANUAL

English (Original Instrucons)

Updated: 05/12/20

MODEL:

FBHS-MR

Foot Bath Hand Sanizer

FBHS Manual Page 2 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

WARNING:

1. All personnel using this unit must be familiar with

the informaon contained in this manual. Follow all

installaon and maintenance instrucons.

2. Always wear appropriate footwear. Secure or remove

loose items on footwear.

3. Ensure solid foong when operang the unit.

4. Avoid contact of chemicals with skin and eyes. If contact

occurs, see MSDS sheet for further rst aid measures.

5. Follow safety instrucons of chemical manufacturer

(MSDS).

6. Always follow plant and OSHA guidelines about the use

of equipment.

7. Disconnect power before servicing equipment.

8. Always follow safety precauons and obey warning

labels. Failure to do so could result in injury or death.

Table of Contents

System Requirements

Installaon

Physical Set-Up

Plumbing Connecons

Priming

Trac Direcon

Operaon

Cleaning

Maintenance

Troubleshoong

Appendices

Parts Callouts

Electrical Schemacs

P&I Diagram

FBHS Manual Page 3 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Water Supply

• Flow: 5 GPM (3.8L/m) minimum*

• Pressure: 50-60 psi (207-414 kPa)**

• Max Temperature: 70⁰F (4-38⁰C)

3/8" supply piping size recommended

*Minimum pressure must be maintained during

specied water ow!

**For consistent operaon of spray nozzles, a water

pressure regulator and lter is recommended.

Electrical

• 120 VAC Single Phase

• 60 Hz 15 Amps

• Supplied with 8 . power cable with NEMA 5-15P

plug

The FBHS, Foot Bath and Hand Sanizer, applies a

ne mist spray onto the hands through 16 an-drip

nozzles. Concentrated sanizer and water are pre-

mixed in the onboard batch tank before it is applied

to the hands. Dual sensors detect travel direcon

and acvate hand spray when the user enters the

producon area. “Watchdog” mers are programmed

into the system to prevent excessive water loss in the

event of sensor failure. Level switches in both the

foot bath and batch tank detect the liquid level and

automacally replenish as necessary.

Overview

NOTE: Back ow prevenon must be installed

in the water line to this unit. Check local

codes to ensure proper installaon.

System Requirements

WARNING:

DO NOT EXCEED maximum water

temperature! Damage can result.

• Construcon: 304L stainless steel (frame). LDPE,

Polypropylene, Fiberglass reinforced Polyester (grate).

• Weight: 200 lb (90.72 kg)

• Dimensions: 48.5" x 47.5" x 46"

(123.2 x 120.6 x 116.8 cm)

• Water Consumpon: 1.5 GPM (3.8 L/m)

• Preset Chemical Diluon Rao: 1:400*

Cleaning Methods

See pages 8 for disassembly and cleaning instrucons.

For chemistry recommendaons:

Specicaons

*NOTE: Unit tested at 70°F using water with

50 psi injector inlet pressure.

WARNING:

DO NOT use ammable liquids (i.e. alcohol

based soluons or similar) without diluon.

Use Case Chemical Type

Organic Soils Chlorinated Alkaline or Alkaline based

foaming cleaner

Mineral Buildup Acid based foaming cleaner

NOTE: Chemistry used must be compable

with materials of construcon (listed above).

FBHS Manual Page 4 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

NOTE: For xed installaons, area in front of electrical panel must be clear at least 36"

Installaon

FBHS Manual Page 5 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

NOTE: Trac ow direcon

can be reversed by swapping

wires on inputs I-00 and I-001 of

microcontroller (see electrical

schemac for more informaon).

Installaon

NOTE: Model -MR (Manual Refreash Foot Bath) is for locaons which do not have a

dedicated drain. Foot bath level is maintained by oat switch and is only refreshed

with new sanizer if and when level drops to a point which acvates oat switch.

FBHS Manual Page 6 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Physical Set Up:

1. Set unit in desired locaon.

2. Aspects to consider when deciding on placement:

• Clearance for general use

• Locaon of drain

• Emergency exit paths or egress

• Access to control box

• Connecons for water, electricity, and air

3. Use a level to make sure the unit is stable and

leveled in all direcons [Figure 6.1].

4. Connect unit to electrical supply.

Plumbing Connecons:

1. Using 1/2" LDPE tubing or similar, connect water

to the unit's push to connect ng [Figure 6.2]

2. Using 3/8" LDPE tubing or similar, connect air to

the unit [Figure 6.2].

3. Fill chemical jug with sanizer product and

connect sucon line (label jug for idencaon).

4. If necessary, adjust the diluon rao by selecng

an appropriate metering p (included) and test.

• The unit is pre-congured for a 1:400 diluon

rao.

• The smallest metering p is a yellow p with a

small tube aached. This tube can be trimmed

to alter the diluon rao. [Figure 6.3]

Installaon

NOTE: To move the unit use a pallet jack or a

hi-lo to li from the boom. Pad the forks to

protect the nish. Fig. 6.1: Level and stabilize unit using a leveling device

Capillary

Tube

Addional

Metering Tips

Fig. 6.3: Metering Tips and Capillary Tube

Fig. 6.2: Water and air inlets

Air (3/8")

Water (1/2")

FBHS Manual Page 7 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Installaon

Plumbing Connecons:

• Full length capillary tube results in a diluon

rao of approximately 1:670 at 30-50 psi

water inlet pressure.

• When complete, re-connect soluon lines to

green hose barb of the Venturi Injector located

in plumbing enclosure [Figure 7.1].

Priming

1. Turn switch on control box to ON posion [Figure

7.2].

2. Turn the red-handled compressed air relief valve

on the air inlet to SUP.

3. Prime hand spray system by acvang sensor

at front of unit (either by stepping in front of or

waving your hand) unl soluon begins to spray.

4. Use appropriate means (traon or other) to

ensure sanizer is being mixed into hand spray

and foot bath at the correct ppm.

Trac Direcon

• The hand spray is designed to acvate only when

users are entering the unit from one end. The

default trac direcon is shown in the previous

secon.

• The trac direcon can be changed if desired by

switching the two black wires in terminals I-00

and I-01 on the micro controller (see electrical

schemac for more informaon).

Fig. 7.1: Venturi DEMA Rocket Injector locaon

Fig. 7.2: Controller power switch

OFF ON

Fig. 7.3: Acvaon sensor locaons

NOTE: If the lter cartridge is empty, it may

take 10-20 acvaons of the hand spray

before the lter becomes saturated and the

pump primes.

FBHS Manual Page 8 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

1. Make sure the drain valve is closed [Figure 8.1]

2. Turn the power switch to “ON” [Figure 8.2]

• If the batch tank is low or empty, it should

begin to ll.

• If the foot bath is low or empty, it will begin to

ll aer the batch tank is full.

3. Make sure the red handled air-shuto valve is

turned to “SUP”.

4. Once the foot bath and batch tank are full, the

user may step into the unit.

• The hand spray will acvate as soon as the

user steps into the unit, and will stop one

second aer they step o.

Operaon

NOTE: The hand spray is designed to acvate

only in one trac ow direcon [Figure 8.3].

Flow direcon can be altered if necessary (see

page 7 for more informaon).

Fig. 8.1: Drain valve open (le) to close (right)

Fig. 8.2: Controller power switch

OFF ON

Fig. 8.3: Sensor beam and trac direcon

Sensor

Beam

Trac

Direcon

FBHS Manual Page 9 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Cleaning Instrucons

1. Turn the power switch to “OFF” [Figure 9.1].

2. Open the drain valve to drain the foot bath [Figure

9.1].

3. Use a cleaner that will not aack 304 stainless

steel or any of the materials listed in the unit

specicaons.

Use Case Chemical Type

Organic Soils Chlorinated Alkaline or Alkaline based

foaming cleaner

Mineral Buildup Acid based foaming cleaner

4. Avoid direct water spray around the control boxes

and wiring entering/exing the control boxes.

5. If necessary, remove the yellow walkway grate to

allow beer cleaning of the tub [Figure 9.3].

Cleaning Procedures

Fig. 9.3: Removing foot grate

Fig. 9.1: Controller power switch

OFF ON

Fig. 9.2: Drain valve closed (le) to open (right)

FBHS Manual Page 10 of 23 Updated: 05/12/20

USER MANUAL: FBHS-MR

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Notes:

The following maintenance procedures are

recommended for normal use. Units which see a high

amount of use should be inspected more frequently.

Weekly:

• Check unit for proper sensor and spray funcon.

• Ensure foot grate is secure

• Inspect nozzles for clogs and clean if necessary

• Verify oat switch is funconing properly.

• Check diluon rao.

Monthly:

• Check all fasteners to ensure they are ght.

• Ensure warning labels and decals are present

and in good condion.

• Inspect grate for wear or damage.

• Verify unit is level and

• Inspect electrical enclosure for signs of water

intrusion.

• Inspect sensors for damage.

• Inspect nozzles for damage or wear.

• Inspect electrical cords and plumbing for

damage.

Quarterly:

• Inspect structure for cracked welds or bent

components.

Annually:

• Replace lter (~50,000 acvaons)

Preventave Maintenance

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