Clean Logix EPX-TM Manuale utente

USER

MANUAL

MODEL NUMBER:

Tote Mixer Delivery System

English (Original Instrucons)

Updated: 07/18/2018

EPX-TM

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 2 of 25 Last Update: 07/18/2018

General

Specicaons

Requirements

Installaon Instrucons

Conguraon

User Management

Scale Calibraon

Chemical Conguraon

Pump Priming

Creang Recipes

Operaon

Dispensing a Recipe

Reporng

Advanced Funcons

Alarms

Troubleshoong

Maintenance

Appendices

Parts Callout

Electrical Schemac

WARNING:

1. Avoid contact of chemicals with skin and eyes. If contact

occurs, see MSDS sheet for further rst aid measures.

2. Always wear appropriate PPE

3. Follow safety instrucons of chemical manufacturer

(MSDS).

4. Always follow plant and OSHA guidelines about the use

of equipment.

5. Disconnect power and shut o compressed air and

water supply before servicing equipment.

DO NOT plumb incompable

chemistries on the same system.

If incompable chemistries are to

be used, a second system must be

installed.

DANGER:

Table of Contents

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 3 of 25 Last Update: 07/18/2018

General

Installaon

OperaonAppendix Maintenance ConguraonTroubleshoong

Dimensions:

• Width: 48” (1,219.2 mm)

• Depth: 19” (724 mm)

• Height: 71” (1,803 mm)

• Weight: 287 lb. (130 kg)

*not including oor scale

• Floor Scale: 48" x 48" (1,219.2 x 1,219.2 mm)

Compressed Air Supply:

• 10CFM @ 80psi minimum (controls)

• 25 CFM @ 80psi minimum (1 in. pump)

• 100 psi maximum supply pressure

• 3/8” push-to-connect ng

RECOMMENDED REGULATOR SETTING 80 PSI.

Water Supply:*

• Cold Potable Water

• 7GPM @ 35 PSI minimum

• 100 psi maximum supply pressure

• ¾” hose barb ng

RECOMMENDED REGULATOR SETTING 50 PSI.

Electrical Connecon:

• 110 VAC, 5A, Single Phase, 60 Hz

• GFCI Outlet

• Surge suppression recommended

• NEMA 5-15 plug and 8 . cord supplied with unit

Weigh Scale Resoluon: 5000 lb. capacity (2,268 kg)

Accuracy, typical, tested with water at 70 degrees F,

100kg load cell, with calibrated overshoot:

• Flojet G56/P56 ¼” AODD pump @ 70 psi: +/- 4 oz

or 2% of dispense volume, whichever is greater

• Graco Husky 515 ½” AODD pump @ 70 psi: +/- 8

oz or 2% of dispense volume, whichever is greater

Materials of Construcon:

• Check valves: Glass lled polypropylene body,

Hastelloy spring, Viton seals

• Control Valves: Polypropylene body, EPDM seals

• Pump: Polypropylene body, Teon diaphragm,

Teon seals

• Fings: Glass lled Polypropylene

• Manifolds: Polypropylene

• Fluid Hoses: Reinforced PVC

• Tubing: LDPE

• Frame: HDPE

• Fasteners: 316SS / 18-8SS

• Enclosures: 316SS

• Floor Scale: Mild Steel

Specicaons Requirements

NOTE: Dispense volume accuracy for pumps

other than listed above must be determined

via tesng and is the responsibility of the end

user or system integrator.

NOTE: A backow preventer must be installed

in the water supply to this unit, per local

codes.

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 4 of 25 Last Update: 07/18/2018

Installaon Instrucons

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 5 of 25 Last Update: 07/18/2018

General

Installaon

OperaonAppendix Maintenance ConguraonTroubleshoong

Install Tower:

Set unit in desired locaon. Ensure the structure is

level in all direcons and is not twisng or exing. If

possible, it is recommended to aach the tower to a

wall or large shelving rack.

Connect Compressed Air:

Using 3/8" LDPE tubing or similar, connect

compressed air supply to the unit via the push-

to-connect ng as shown in [Figure 5.2] to the

Solenoid system's regulator. Connect a separate,

dedicated tube for the 1 in. Pump.

Connect Electrical Supply:

The unit is supplied with an 8' power cord and a

NEMA 5-15P grounded plug end. Connect the unit to

a GFCI protected outlet. A surge suppression device is

recommended.

Plumb Pumps:

Remove the shield to access the included pumps

[Figure 5.2].

Using 3/4" hosing or similar, connect the supply lines

for the pump to their included hose bards and secure

in place with hose clamps. [Figure 5.3].

Figure 5.1: Compressed Air Connecon

Figure 5.2: Removing shield

Installaon Instrucons (connued)

NOTE: Install the tower in a locaon where

the chances of being dripped on or sprayed by

chemicals or water is minimized. Do not install

in a locaon that will exceed 100 degrees F for

extended periods of me.

NOTE: If the system has not yet been

congured, it does not maer which pump is

plumbed to which chemical. (see page 8 for

Chemical Conguraon).

Figure 5.3: Pump hose barbs

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 6 of 25 Last Update: 07/18/2018

1. Using the HMI, login to the System using the on-

screen keyboard

2. Navigate to the MAIN MENU

3. Select USER ACCOUNTS [Figure 10.2]

4. Enter informaon as necessary for the following

procedures [Figure 6.3]:

Add User:

1. Enter USERNAME.

2. Assign to GROUP.

3. Set PASSWORD.

4. Select SAVE USER to add the user to the

system.

Change Password:

1. Enter USERNAME.

2. Enter CURRENT Password.

3. Enter NEW Password and CONFIRM.

4. Select SAVE PASSWORD to update.

Delete User:

1. Select USERNAME to be deleted from drop

down menu.

2. Select DELETE USER to conrm selecon and

delete the user from the system.

User Management

Figure 6.3: User Accounts Screen

Figure 6.2: Main menu, admin level

Figure 6.1: Login Screen Pop-Up

NOTE: Please contact your distributor for

administrave login credenals.

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 7 of 25 Last Update: 07/18/2018

General

Installaon

OperaonAppendix Maintenance ConguraonTroubleshoong

1. On the HMI, log in as an administrator.

2. Click the Home icon and navigate to TANK A >

TANK A SCALE CALIBRATION [Figure 7.1].

3. Click ENABLE CALIBRATION

4. Ensure nothing is on the scale. Do not touch the

scale while calibrang!

5. Click the SET ZERO buon.

6. Place a calibrated weight of a known value onto

the oor scale. Use cauon to make sure the

weight does not shi or fall [Figure 7.2].

7. Enter the exact value of the weight into the

ENTER TEST WEIGHT box, then click SET SPAN.

8. Verify that the scale is reading the correct values

by liing the weight o of the scale and placing

it back onto the scale while watching the LIVE

WEIGHT readout.

Figure 7.1: Tank A Menu

Scale Calibraon

NOTE: Clean Logix recommends the use of a

calibrated weight between 50 - 80 lbs (22 -

37 kg). Lighter weights can cause inaccurate

dispenses!

Figure 7.2: Scale Calibraon Screen

NOTE: Other opons will remain grayed out

unl ENABLE CALIBRATION is selected.

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 8 of 25 Last Update: 07/18/2018

1. On the HMI, log in as an administrator.

2. Click the Home icon and navigate to the TANK A >

CHEMICAL CONFIGURATION [Figure 8.1].

3. Click on a list item and enter a CHEMICAL NAME

and a SPECIFIC GRAVITY for each output that is

connected to a pump. [Figure 8.2]

If only pounds per gallon is known (PPG),

specic gravity can be calculated using this

formula:

Specic Gravity = PPG/8.3

Chemical Conguraon

NOTE: PREACT WT. can be le at zero for now.

It will be calibrated later in the "Calibrate

Pump Overshoot" step of this manual.

Figure 8.2: Chemical Conguraon Screen

Figure 8.1: Tank A Menu

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 9 of 25 Last Update: 07/18/2018

General

Installaon

OperaonAppendix Maintenance ConguraonTroubleshoong

1. Ensure air pressure is being supplied to the unit

and all of the Installaon Steps are completed.

2. On the HMI, log in as an administrator.

3. Click the Home icon and navigate to TANK A >

MANUAL > CHEMICAL PUMPS [Figure 9.1].

4. Make sure the ll wand's ball valve is open and

the wand is contained to catch the ow from the

pump.

5. Click MANUAL next to the chemical pump which

you would like to prime. The pump will run.

6. Once chemical begins to ow out the ll wand,

click AUTO to turn the pump o.

7. To prevent mixing of chemistry the manifold,

hose, and ll wand can be manually ushed with

water. To ush the system, select MANUAL for

TANK A WATER FILL VALVE.

8. Repeat above steps for addional chemicals, if

applicable.

Pump Priming

WARNING:

Pressing the MANUAL key on this screen will

cause the output to turn on and the pump to

run! Wear PPE and be ready to contain the

ow of chemical in an appropriate vessel!

Figure 9.3: Manual Chemical Pumps Screen

Figure 9.1: Manual Sub-Menu

Figure 9.2: Fill Wand ball valve (shown open)

USER MANUAL: Tote Mixer Delivery System (EPX-TM)

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Page 10 of 25 Last Update: 07/18/2018

Recipe Structure:

A recipe is a sequence of steps to perform a delivery

procedure. There are 5 types of Steps:

1. NONE - This is a "blank" step, and will be skipped.

2. CHEMICAL - Pumps product from the specied

CHEMICAL. Requires a DISPENSE METHOD to be

chosen. Available DISPENSE METHODs are:

• VOLUME - Requires a value to be entered into

the VOLUME eld. The unit will dispense this

amount based on Calibraon sengs.

• TIME - Requires a value to be entered in the

TIME eld. The unit will dispense into the tank

for this amount of me.

3. WATER FILL - Pumps water from the specied 1

in. Pump. Requires a TIME or VOLUME value to be

specied (see above for Dispense Methods).

4. NULL - Can be used for a me delay. All elds are

ignored except the TIME eld. Specify the amount

of me to delay before the next Step.

5. ACKNOWLEDGE - Requires a user to

acknowledge a popup request on the HMI before

proceeding to the next Step. (All elds are hidden)

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