Clean Marker Brush-E Manuale utente
www.greising.com
Made in Germany
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Operation Manual
Brush-E ∙ Brush- S ∙ Brush-P ∙ Brush-T ∙ Brush-TP
Kai GreisinG e. K.
Clean MarKer
www.greising.com
Info@greising.com
Industriestraße 29/2
D-73340 Amstetten
Tel.+49 (0)73 31/30 58 - 0
Fax +49 (0)73 31/98 17 22
ORDER PROCESSING
+ 49(0)73 31/30 58 - 20
ORDERING STENCILS
+ 49(0)73 31/30 58 - 22
Operation Manual Clean Marker Brush −Page 2
instructions for use
PRODUCT DESCRIPTION
Model:
Unit No.:
Built:
CUSTOMER REGISTRATION
Stock No.:
THE USER IS OBLIGED TO:
• observationofECRegulations89/655andtheir
national implementation
• observationofthecurrentnationalregulations
concerning industrial safety
• utilisationofthemachineinaccordancewithin-
structions
Allrightsreserved.
Printing, in whole or in part, is only allowed
with prior consent of the manufacturer.
Errorsandomissionsexcepted.
Operation Manual Clean Marker Brush −Page 3
index
1 saFeTY reGUlaTiOns 5
1.1 Correct utilisation 5
1.2 Tips and definitions 5
1.3Obligationsandliability 5
2 inTrOdUCTiOn 7
2.1 Technical data 7
2.2 Conformity 7
2.3Generalview 8
2.4 Accessories 8
3 FUnCTiOn, MeTHOd OF OPeraTiOn 8
3.1Functionreview 8
3.2 Method of operation 9
3.3 Safety and monitoring equipment 9
3.4Switchingoversupplyvoltage 9
3.5 Operating and display elements 9
4 TransPOrT, seTTinG UP 12
4.1 Safety regulations 12
5 OPeraTinG 12
5.1 Initial operation 12
5.2 Cleaning with the Clean Marker Brush attachment 13
5.3 Marking with the Clean Marker Brush (flat tool head) 14
5.4 Dealing with short-term stencils 15
5.5 Closing down the unit 15
5.6BlastingwiththeCleanMarkerBrush-TandBrush-TP 15
5.7 Connecting up the automatic electrolyte feed on
CleanMarkerBrush-PandBrush-TP 16
6 MainTenanCe 17
6.1Safetyregulations 17
6.2Generalremarks 17
instructions for use
7 FaUlTs 18
7.1 Correcting faults 18
8 serViCinG 21
8.1 Safety regulations 21
9 ClOsinG dOWn, sTOrinG 21
9.1 Preparing for storage 21
9.2 Packaging, transporting and retransporting 21
9.3 Maintenance during storage 21
10 disPOsal 21
10.1 Method of procedure 22
11 YOUr OPiniOn 23
12 deClaraTiOn OF COnFOrMiTY 24
Operation Manual Clean Marker Brush −Page 4
1 saFeTY reGUlaTiOns
1.1 CORRECT UTILIZATION
Theunitsareintendedforcleaningweldedseams,forremovingoxide
coatingonstainlesssteelweldedseams,foretchingconductivemetal
surfacesandforgalvanizingandblastingsmallareas.Thefunctionisonly
guaranteedwhenoriginalpartsareused.Anyotheroranyusebeyond
thosedeterminedisnotconsideredtobecorrect.
Themanufacturecannotbeheldresponsibleforanydamagesresulting
from such incorrect use.
Thefollowingarealsoconsideredtobepartofcorrectutilization:
•Compliancewithinstructionsonuse.
•Compliancewithinspectionandmaintenancerequirements.
•Useofprotectiveclothing,especiallyglovesandgoggles.
1.2 TIPS AND DEFINITIONS
Warning
A possibly dangerous situation which could lead to serious
injury or even death.
Warning
A possibly dangerous situation, which could lead to light
physical injury. This sign is also used as a warning for heavy
material damage.
Information
Concerning usage and other useful information.
Information
The arrow describes a following process occurring automati-
cally and / or the condition which should now be set.
1.3 OBLIGATIONS AND LIABILITY
1.3.1 Necessary qualications of operators
Operation,maintenanceandinspectionmayonlybecarriedoutbyautho-
risedandqualiedspecialists.Theminimumageoftheoperatoris18.
Authorisedspecialistsareunderstoodtobespecialiststrainedbytheuser,
themanufacturerortheservicepartner.
Theseoperatorsmustbe:
• trainedintheuseoftheunit
• conversantwiththeinstructionsforuse
• conversantwiththesafetyequipmentoftheunit
• conversantwiththerelevantregulations,(especiallywithaccident
preventionregulations)
• authorisedtousethenecessarychemicals
Operation Manual Clean Marker Brush −Page 5
instructions for use
1.3.2 Risks involved when using the unit
Theunithasbeenbuiltinaccordancewiththelatesttechnicalstandards
andtherecognizedregulationsconcerningsafety.Inspiteofthis,dangerof
injury to the user or a third party and/or damage to the unit or other materi-
alscouldarisingduringuse.Theunitmayonlybeused:
• fortheprocesspreviouslydetermined
•in a perfectly safe condition
1.3.3 Guarantee and liability
Our „General Conditions of Sale and Supply“ apply. Claims of warranty
andliabilitymadeforpersonalinjuriesandmaterialdamagesareexcluded
if they are resulting from one or more of the following causes:
•incorrect use of the unit
• non-observanceofinstructionsforuse
•unauthorised structural changes on the unit
1.3.4 Safety measures
Theinstructionsforusearetobekeptneartheunitandaretobepassed
onbysaleorexchangeofthemachine.
Allsafetyanddangersignsontheunitaretobeclearlyvisibleatalltimes.
1.3.5 Risks arising from electrical energy
• Workonthepowersupplyisonlytobecarriedoutbythesame
electrician.
• Theelectricalequipmentistobecheckedregularly.
• Looseconnectionsanddamagedcablesmustberemediedimmediately
1.3.6 Special risks arising from chemicals
Dealingwithchemicalsshouldbeconsideredaspecialrisk.Payattention
to the Safety Data Sheets and the following remarks in these instructions.
•Eye protection
Eyesshouldbeprotectedfromchemicalswithgoggles
•Hand protection
Putonrubberglovesbeforeworkingwithchemicals
•Clothes protection
Wearprotectiveclothingbeforeusingchemicals(acid-proofapron,wor-
king coat)
•Breathing protection
Fumes arise when using chemicals. Always wear a face mask!
•Accident with chemicals
Should chemicals come into contact with eyes in spite of wearing
goggles, then:
• rinsetheeyeswithplentyofclearwater
• seekmedicalattention.
Operation Manual Clean Marker Brush −Page6
generel data Brush-E Brush-S Brush-P Brush-T Brush-TP
dimensions
WxHxD[mm]
400 x 170 x 370 400 x 170 x 370 520 x 170 x 350 520 x 170 x 350 590 x 170 x 350
weight,ca.[kg] 12,8 12,8 14,5 14,5 15,5
serviceoutput 500 VA, IP 23 500 VA, IP 23 500 VA, IP 23 500 VA, IP 23 500 VA, IP 23
2.2 CONFORMITY
Theunitfullsthefollowingregulationsandstandards:
• EMV-Regulations2004/108/EG
• LowVoltageRegulations2006/95/EG
TheCE-labelisonthefrontoftheunit.
Thetypeplatewiththespecialunitnumberisattachedtotherear.
Further information
•Shouldskinorclothescomeintocontactwithchemicals,theyshouldbe
washed immediately with plenty of water.
•Donoteatordrinkattheworkplace.
•Alwayswashyourhandsbeforetakingabreak.
•Keeptheequipmentandchemicalsawayfromchildren.
1.3.7 Maintenance and servicing, repairing faults
Theprescribedmaintenanceworkandinspectionsaretobecarriedout
onschedule.Beforebeginningmaintenancework,inspectionorrepairs,
switchtheunitoffandsecureby„pullingtheplug“.
1.3.8 Constructional changes on unit
Withoutthepriorconsentofthemanufacturer,noalterations,additionsor
removalsofanysortmaybemadeontheunit.Onlyspareorreplacement
partsoriginatingfromthemanufacturerorhisauthoriseddealermaybe
used.
1.3.9 Emission
Electrolytemayvaporiseduringetchingandcleaning.Thesevapours
shouldnotbeinhaled.Providefreshaircirculationinyourplaceofwork.
2 inTrOdUCTiOn
2.1 TECHNICAL DATA
Operation Manual Clean Marker Brush −Page 7
instructions for use
Brush-E Brush-S Brush-P Brush-T Brush-TP
picklinglevel1*
picklinglevel2*
picklinglevel3*
picklinglevel4**
electropolishing
dark marking
light marking
blasting
electrolyte supply
3 FUnCTiOn, MeTHOd OF OPeraTiOn
3.1 FUNCTION
2.3 TRANSPORT, SETTING UP
Please pay attention to the transport instructions on the packaging.
Keepupright.Ifpossible,storevibration-free.
2.3.1 Surrounding conditions
•Temperature
- 5 °C to + 55 °C
•Humidity
Dry, indoors, dew-protected
•To be erected
Dust-free,level,awayfromexplosivegases
• Suitable materials
Allconductivemetalsurfaces
2.4 ACCESSORIES
Thecontentsofthevariousaccessorysetscanbereadinthecurrent
price-lists.Theunitpriceonlyincludesthepowercable.
Operation Manual Clean Marker Brush −Page 8
*withbrushattachment
**withattoolhat
3.2 METHOD OF OPERATION
• electrochemicallypicklingandcleaning
• etchingelectrochemically
• blastingwithglasspearlsoraluminousabrasive
3.3 SAFETY AND MONITORING EQUIPMENT
• 35Amp(1)and4Amp(2)
Aexcesscurrentswitchonthefrontoftheunit6,3Acut-outfuseonthe
rear of the unit (12).
3.5 OPERATING AND DISPLAY ELEMENTS
3.5.1 Front Side, Operating Panel
(1) Safety cut - out 35 Amp
(2) Safety cut - out 4 Amp
(3) Redindicatorlightforsafetycut-out35Amp
(4) Selector switch
(5) Redconnectingsocketfortheworkpiece(earthingcable)
(6) Blackconnectingsocketforthetool(wand)
(7) Green indicator light, showing state of operation
Connecting socket for blasting agent tubing
(8) 6mmtubingforblastingagentexpulsion
(9) 4mmbluetubing
(10) 4mmblacktubing
Operation Manual Clean Marker Brush −Page 9
instructions for use
1
5
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6
9
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10
2 3 4
Clean MarKer BrUsH-e
Clean MarKer BrUsH-s
Clean MarKer BrUsH-P
Clean MarKer BrUsH-T
Clean MarKer BrUsH-TP
picklinglevel1
picklinglevel2
electropolishing
dark marking
picklinglevel1
picklinglevel2
picklinglevel3
electropolishing
dark marking
light marking
electrolyte supply
only Brush-P
picklinglevel1
picklinglevel2
picklinglevel3
electropolishing
dark marking
light marking
blasting
electrolyte supply
only Brush-TP
Operation Manual Clean Marker Brush −Page 10
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