Clean Water Systems Precision-24 Manuale di installazione

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Precision‐24PumpChlorinator

Installation&Start‐UpGuide

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ThankyouforpurchasingaCleanWaterSystem!Withproper

installationandalittleroutinemaintenance,yoursystemwillbe

providingtreatedwaterformanyyears.

Pleasereviewthisstart‐upguideentirelybeforebeginningtoinstallyour

systemandfollowthestepsoutlinedforbestresults.

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CHLORINEBLEACHCANDAMAGECLOTHINGANDIRRITATESKINAND

EYES.

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USERUBBERGLOVESANDEYEPROTECTIONWHENHANDLING.

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WARNING:Riskofelectricalshock.

ReadPrecision‐24PumpInstallationManualbeforeinstalling.Thepump

issuppliedwithagroundingconductorandgroundingtypeofattached

plug.Toreduceriskofelectricalshock,becertainthatitisconnectedto

aproperlygroundedgrounding‐typeelectricalreceptacle.

Thispumpisintendedforindooruse.Sunlightcandamagethetubing

anddegradeliquidchlorine.

2806‐ASoquelAveSantaCruzCA95062

Forassistancecall:1‐831‐462‐8500

Emailus:[email protected]

Moreinformationonline:www.cleanwaterstore.com

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Page2Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

Precision‐24MeteringPump

WarrantyandReturns

Yourpumpcomeswitha1YearWarrantyfromdateofdelivery.

Ifyourpumpfailsunderwarranty,pleasecalloremailourofficetoobtainaReturnsGood

AuthorizationNumberbeforesendingusbackthepumpforrepairorreplacementunderthewarranty.

NoreturnscanbeacceptedwithoutanRGAnumber.

TheWarrantycoversrepairand/orreplacementofthemeteringpumpbutnotshippingcosts.

Whiledefectsarerare,wedoourbesttorespondtowarrantyreturnsfastaswecan.Pleaseallow3to5

businessdaysafterpumphasbeenreturnedforyourpumptoberepairedoranewonesuppliedunderthe

warrantyagreement.

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ConditionsNotCoveredBytheWarranty:

1. Cuttingoffthepowercordplug.Thisvoidsthewarranty.

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2. Ifyourpumpis110voltmodel:Plugginga110‐voltpumpinto220‐voltpowerwilldestroythepumpandisNOT

coveredunderwarranty.Pleaseverifythevoltageyouarepluggingyourpumpinto.

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3. Powersurgesoroutagesthatcausepumpfailurearenotcoveredunderwarranty.

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4. Surgeprotectionisrecommended.Ifapumpisreturnedforwarrantyreplacementandthecauseoffailureis

determinedtobefromavoltagespike,thepumpdoesnotqualifyforreplacement.

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5. Ifyouneedtoreturnthepumptoswitchtoadifferentvoltage(sayyouordereda110vpumpbutfindoutyou

want220v)pleasecallourofficeandgetanRGA#andreturnit,andwewillsendareplacementtoyouoncewe

receiveyourreturnedpump.A$9.95flatfeeshippingchargewillbechargedforshippingreplacementpump

groundinthecontinentalU.S.unlessyouwanttopayforexpeditedshipping,whichisavailable.

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CleanWaterSystems&StoresInc2806‐ASoquelAveSantaCruz,CA95062

831‐462‐8500[email protected]

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Page3Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

Pre‐Installation

1. Reviewyourpackinglistandmakesureyouhavereceivedallthepartsbeforebeginninginstallation.

2. Ifyouaregoingtobeturningoffthewatertothehouseandyouhaveanelectricwaterheater,shutoffthepower

tothewaterheaterbeforebeginninginstallationincasewaterheaterisaccidentiallydrained.

3. Pickasuitablelocationforyourchlorinationsystemonadrylevelspotwhereitwon’tbeexposedtofreezing

temperatures.Maximumlinepressureis100PSI.

4. Getallofyourplumbingpartstogetherbeforebeginninginstallation.Installationtypicallytakes1to5hours.

5. Afterthesystemisinstalledandrunning,yourwatermaytemporarilybediscoloredfromtheinitialchlorinated

water,orfullofsedimentorrust,particularlyifyouhaveolderorcorrodedpiping.

BestPracticesforInstallation

1. Seetypicalinstallationforwellwater(seeFig1).

2. MakesurethatthePrecision‐24Pumpturnsonandoffwiththewellpump,orifyouareusingaflowswitch,plug

intotheflowswitchsothePrecision‐24Pumpisactivatedbasedonwaterflow.

3. DonotcutthecordonthePrecision‐24Pumpfordirectwiringtothepressureswitch.Itisbettertoinstalla

dedicatedwallreceptablethatiswiredtopoweronandoffwiththewellpump,unlessyouareusingaflowswitch.

QuickStartGuide

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1. Installmeteringpumpsoitturnsonandwhenthewellpumpruns.

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2. Fillsuctiontubingwithplainwater.

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3. AdjustStrokeKnobto100%.

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4. Put7gallonsofcleanwaterinthesolutiontank(nochlorineyet)

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5. Turnonpumpandallowpumptoprimeandstartpumping.

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6. AdjustSpeedsettingtodesiredspeed(typically20–60%)usingtheupordownarrowspeedsetting.

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7. AdjusttheStrokeknobtothedesiredsetting(typically50%to90%)

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8. READONFORMOREDETAILEDINSTRUCTIONS

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Page4Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

HowYourChlorinatorWorks

SeeFig1.Thewellpumpiscontrolledbythepressureswitch.AdedicatedoutletforthePrecision‐24Pumpisinstalled

andwiredsoitisenergizedwhenthewellpumpisenergized.Whenthewaterpressureinthepressuretankdropsbelow

thecut‐inpointonthepressureswitch,thewellpumpandmeteringpumpturnon.Aswaterispumpedthroughthe

system,asmallamountofchlorineispumpedintothewaterbythechlorinemeteringpump.

Fig1:Typicalinstallationwithcontacttankandcarbonbackwashorironfilter.NOTE–Precision‐24Pumpmustbewired

soitswithesonandoffwithwellpumpbywiringtosamecircuitaswellpressureswitch.AlternativelyaFlowSwitchcan

beused(Option2onnextpage).ThePrecision‐24Pumpcannotjustbepluggedintoawallandlefttorunfor24hoursa

day.

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Page5Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

TwoOptionsToTurnONandOFFChlorinatorPumpAutomatically:

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Option1:Wiretoyourwell’spressureswitch.Thisisthelowestcostmethod.Simplyinstalladedicatedwalloutlet,that

iswiredintotheexistingpressureswitchandpoweredupwheneverthewellpumpturnson(andoff).

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Option2:Installaflowswitch.Thismakesitfastandeasy.Noelectricalwiringtodoandanyplumber,orpersonfaliliar

withbasicplumbingcaninstallthechlorinator.Noelectricianrequiredorelectricalwiringtodo.

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Simplyinstallthepre‐wiredflowswitch.Plugtheflowswitchintoastandard120Vwalloutlet.Then,plugthechlorinator

pumpintotheelectricaloutletontheflowswitch.Wheneverthereisflow,themeteringpumpwillthenturnon.

Page6Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

WiringthePrecision‐24Pump

Figure2:(Option1)Typicalwiring220vPrecision‐24Pumponsamecircuitaswellpump.RunwiresfromT1andT2(load

sideofpressureswitch)todedicatedwalloutlet,andplugPrecision‐24PumpintoanoutletsothePrecision‐24Pumponly

runswhenwellpumpisenergized.

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Precision‐24PumpWiring220V

Installdedicatedwalloutletwired

withsamecircuitfromloadside

(T1andT2)ofpressureswitch.

Whenpressuretankisupto

pressure,pressureswitchpoints

open,turningoffwellpump.

Whenpressuredrops,pressure

switchpointsclose,energizing

wellpumpmotoranddedicated

walloutletforthepump.The

pumponlyrunswhenthewell

pumpisrunning.

Dedicatedwalloutlet220v,

energizeswhenwellpump

pressureswitchpointsclose.

Precision‐24

Pump220v

Draw:22watts

Foreducationalpurposeonly.

Followalllocalelectricalcodes.

Pressureswitchcontainshigh

voltage.Turnoffpowerbefore

attemptingtoserviceorinstall.

T2T1

Page7Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

InstallationInstructions

TypicallythePrecision‐24Pumpismountedonthetank,butcanbemountedonashelfabovethetankaslongasthe

pumpislessthan60”fromthebottomofthesuctiontubing.

Mounting Pump to Solution Tank

1. Positionpumpforinstallation.Itdoesn’treallymatterhowthepumpisorientedonthetank,justmakesureit

willbeeasytochangethepumpsettingsandrefillthesolutiontankwithchlorine.

2. Markwheretheanchorholeswillconnectthepumptothetank.Drillthepilotholeswithadrillbitsothatthe

pumpcanbemountedonthetankwithtwowoodorsheetmetalscrews(screwsnotincluded).Werecommend

tighteningthescrewsafterthepumphasbeenprimedandthetubinghasbeenhookedupforeasiest

installation.

3. Marktheholeforthesuctiontubeandthedegassingprimevalveanddrillwitha3/8”drill.

Page8Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

Installing the Pump Tubing

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DischargeSide(tubingthatfeedsfromtopofpumpintopipewherethewateristobechlorinated)

1. Shutoffwellpumporwatersupplyandde‐pressurizepipe.

2. Installinjectioncheckvalvebyinstallingapipeteeinyourpipethathasa½”NPTfitting,whereyoucanscrewin

theinjectioncheckvalve(includedwithyourPrecision‐24pump).WraptwowrapsofTeflontapeonthe½”pipe

threadsoftheinjectioncheckvalveandapplyalightcoatingofTeflonwhitepipepasteandinstallintopipes.

3. Installtubingthatcamewithyourpumpandconnectpumptoinjectioncheckvalve.

4. Cutleadtubetodesiredlengthwithenoughslacktoavoidkinks.Handtightenonly.DonotuseTeflontapeon

thetubingfittingconnections.

DegassingPrimeValve(tubingthatallowsthesolutiontobepumpedbackintothetankforfastpriming)

1. Connectthe3/4"tubingsuppliedtothedegassingprimevalvetothesolutiontankbydrillingaholeasshownon

Page6.

2. Insertandtrimthetubingsoitinsertsintothesolutiontankafewinches,butdoesnottouchthesolution.



Whenattachingthetubing,makesuretopushthe

tubingallthewaytotheend,sothatitisupagainst

thebarbedcompressionfitting.Tryheatingtheend

ofthetubingbydippingitinacupofhotwateror

pressingitupagainstahardsurfaceifyouare

havingtroublegettingittotheend.

Page9Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

SuctionSide(tubinginsidesolutiontank)

1. Measuretheleadtubeonoutsideofsolutiontanktoensureitwillbe2‐3”fromthebottomofthetank.Donot

allowweighttositatthebottomofthetank.

2. Runtheleadtubetothesolutiontank.Allowforsomeslackinthetubetoavoidkinks.

3. Addtheweight,andconnectthenutferruletothesuctionsideofthepumpinghead(labeled‘in’oncoverof

head).Handtightenonly.DonotuseTeflontape.

4. MakesurethatthetubingisFULLYinsertedovertheconicalshapedfitting,sothatittotallybottomsoutandis

pressedupagainstthefitting.Ifitisdifficulttopushtheendofthetubingtothebottomofthefitting,try

heatingthetubingwithwaterorhotair(suchasahairdryer).Thetubingcanthenbeworkedalittlebackand

forthandworkeddownuntilitisseated.Thenproceedbyputtingthefittingonandtighten.

Prime&StartThePump:

1. Fillsolutiontankwith7gallonsofcleanwater(don’taddchlorinebleachyet),thiswillmakeiteasiertoprime

thefillthesuctiontubingwithwater.

2. Fillsuctiontubingwithwater,bysubmersingthesuctionendinthewaterandrapidlyjerkingthesuctiontubing

upanddown.Withinafewmoments,thesuctiontubingwillbefullofwater.Keepingtheopenendatalower

elevationwillprimeitfaster.Thesuctiontubingcan

alsobesubmergedorfilledwithwatermanually.This

makesitfastertoprime.(Pictureonright)

3. Connectthesuctiontubinganddischargetubingto

yourinjectioncheckvalve.

4. Connectthedegassingprimevalvetubingandrouteto

thesolutiontank,abovethewaterline.

5. Openupthedegassingprimevalvethreeturns

counter‐clock‐wisetoopenitupbeforepriming.There

maybebackpressureonthepump,soitwillbeeasier

toprimeifthedegassingvalveisopenatfirst

6. TurnonthepumpandadjusttheStrokeKnobto100%

andSpeedcontrolto100%.

7. Youwillquicklyseewaterbeingpumpedoutthedischargetube.

8. Afterthepumpisprimedandispumping,closethedegassingvalve2‐1/2turns.Thelittlevalveshouldbejust

slightlyopen,soasmallamountofchlorinesolutioncanbepumpedbackintothetank,whenthepumpis

running.

9. Yourpumpisnowreadyforuse!

10. Afterthepumphasbeeninoperationforanhourorso,youshouldre‐torquetheliquidendofthepump(back

end)andre‐tightenthescrewsontheheadinacriss‐crossfashion.

11. Add1gallonofchlorineto7gallonsofwater,orfollowyourownsolutionstrengthandspeedsettingsby

consultingtheformulabelow.



PushtubingtoENDoffitting

Page10Precision‐24PumpChlorinationSystemInstallationGuideRev62416CleanWaterSystems2016

AdjustingtheMeteringPumpSettings:

HowToSelecttheChlorineSolutionStrengthandPumpSetting

Thegoalofaproperlyfunctioningchlorineinjectionsystemistohaveafree‐chlorineresidualof0.2to1.0ppmafter

sufficientcontacttime,beforeanycarbonfiltersystem.Orifnocarbonfilterorotherde‐chlorinationisused,tohave

afree‐chlorineresidualof0.2to1.0ppmattheendofthedistributionsystemorfurthestpointintheplumbing.

ThiscanbeaccomplishedbyadjustingthechlorinebleachsolutionstrengthandsettingthePrecision‐24StrokeKnob

and/oradjustingthespeedsettinguntilyouachievethedesiredresidual.



Indeterminingyourmeteringpump’ssettingsandsolutionstrength,keepinmindthatit’sbesttomakeupfresh

solutiononceevery1to3months.Thechlorinesolutionlosesstrengthasitages,andissensitivetoheatandlight.

Generally,keepsolutiontankoutofthesunandusefreshsolutionregularlyforbestresults.



StepOne:Determineflowrateofthewaterstreamyouareinjectinginto,inGallonsPerMinute(GPM)

1.Openanyhosebiborfaucetuntilpumpturnson.

2.Closehosebiborfaucetandletpumpfilluppressuretankuntilitturnsoff.

3.Usinga1or5gal.bucket,openfaucet,collectandmeasureallwaterdischargeduntilpumpturnson.

4.Whenpumpturnson,immediatelyclosefaucetandstarttimingpumpcycle.

5.Whenpumpturnsoff,recordpumpcycletimetorefillpressuretankinseconds.

6.DividethenumberofgallonscollectedinStep3bythenumberofsecondsinStep5.

7.MultiplytheanswerfromStep6by60.

8.TheanswerinStep7istheaveragepumpingcapacityofthepumpingallonsperminute(GPM).



StepTwo:HowMuchChlorineShouldBeInjected?Determinethepartspermillionofchlorineyouaretryingto

achieveinpartspermillion(PPM).



Chlorineisinjectedinpartspermillion('ppm')whichisthesameassayingmilligramsperliter('mg/L').Theamountof

chlorinetoadddependsonthe“chlorinedemand”ofthewater.Chlorinedemandistheamountofvarious

contaminantsinthewaterthatcombinewiththechlorineafterthechlorinehasbeeninjectedandsufficientcontact

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